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SAMPLE 4825

1 min read·Updated Jul 2026
Quick
answer

Evaluation of ABS and HDPE materials on a Thunder Laser USA CO2 laser, examining safety data and byproducts to determine suitability for laser cutting and engraving.

Applies toAll machinesTopicMaterials & Parameters

Disclaimer

Any substrate you plan to use should have data on it if you are unsure. Some materials 'can' be processed with 10600nm wavelength CO2 but that doesn't always mean you should.

Overview

A client wants to process ABS and HDPE on a Thunder Laser USA CO2 laser. We are going to explore the data to see if it is even suitable to do so. Many of these materials produce deadly and corrosive byproducts when lased, and some are poor candidates for laser cutting and engraving, even if it is marginally safe.

Materials To Be Tested

We were sent 2 types of materials for testing. Here is the information on each type of material. There are material datasheets and safety datasheets attached at the end of the article for your reference. The material data is from the manufacturer. The Material Safety Data Sheets (MSDS) originate from another company.

NOTE: Since we are not reinventing the wheel here, many of the resources could be 'generic' public domain kinds of stuff

ABS

More about acrylonitrile butadiene styrene: https://en.wikipedia.org/wiki/Acrylonitrile_butadiene_styrene

ABS material information

This material produces some nasty stuff when lased:

ABS lasing byproducts

SAMPLE 4825-2 ABS 5.93mm BLACK

Sample 4825-2 ABS 5.93mm Black

HDPE

More about high-density polyethylene: https://en.wikipedia.org/wiki/High-density_polyethylene

HDPE material information

SAMPLE 4825-1 HDPE 6.47mm WHITE

Sample 4825-1 HDPE 6.47mm White HDPE sample photo
THIS SAMPLE TEST HAS BEEN DETERMINED TO PRODUCE UNDESIRABLE LEVELS OF CONTAMINANTS AND HAS BEEN TERMINATED. END.

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