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ThunderAir
Setup, settings, maintenance, and fixes for the ThunderAir — including guides that apply to every Thunder Laser machine.
350 articlesJump to a topic:Getting StartedMaterials & ParametersMaintenanceAir, Exhaust & CoolingRotarySoftwareTroubleshootingGeneral
Getting Started
9Material Libraries and Safe/Unsafe ResourcesDownload LightBurn material libraries for Thunder Laser machines by wattage, and find resources on safe and…New Users Start HereWelcome and congratulations on your New Thunder Laser purchase! Please use this article as a home-base…Shipping & DeliveryCovers the full freight delivery process for Thunder Laser machines, including scheduling, delivery day…LoneStar Adhesive Material TestsLearn how to perform material tests on LoneStar Adhesive materials using your Thunder Laser and LightBurn…Uncrating Your Thunder LaserStep-by-step guidance and client videos for uncrating your new Thunder Laser, including required tools and an…Thunder Laser Training AcademyThunder Laser Training Academy is a go-at-your-own-pace learning series covering unboxing, first projects in…
Show all 9 Getting Started articlesMaterials & Parameters
26100 Watt Materials LibrariesCopying and re-distribution for profit of these library files is forbidden. *This information is provided “AS…60 Watt Materials LibrariesCopying and re-distribution for profit of these library files is forbidden. *This information is provided “AS…130 Watt Materials LibrariesCopying and re-distribution for profit of these library files is forbidden. *This information is provided “AS…80 Watt Materials LibrariesCopying and re-distribution for profit of these library files is forbidden. *This information is provided “AS…40 Watt Materials LibrariesCopying and re-distribution for profit of these library files is forbidden. *This information is provided “AS…Best Practices For Engraving GlassLearn how to engrave glass with a CO2 laser, including how to avoid spalling, choose the right settings, and…
Show all 26 Materials & Parameters articlesMaintenance
29Filtrabox Fume ExtractorsYou can find specs on all the units listed here on the Filtrabox Website:…Tuning The Focal Length on The Stock 2" HeadThis documentation is specific to the Thunder Nova series stock 2" (50.8mm) focal length lens assembly. We…Quantifying Air Assist PressuresHow to measure and monitor air assist pressures on Thunder Laser machines using an external air compressor…SMC ISE30A-01-N-L Pressure Switch Implementation ReferenceInstallation and configuration reference for the SMC ISE30A-01-N-L digital pressure switch used to monitor…Cleaning Your Stock Exhaust FanStep-by-step instructions for cleaning the exhaust fan and air flow path on Thunder Laser CO2 and galvo…Using Aftermarket Inline Exhaust and non OEM Replacement FansWhy use an aftermarket fan? The usual reason is to mitigate noise levels on the CZ-TD550 centrifugal fan.…
Show all 29 Maintenance articlesAir, Exhaust & Cooling
2Rotary
20RotoBoss Roller Rotary SetupHow to set up the RotoBoss roller rotary, dial in steps, and configure LightBurn for Thunder Laser…Rotary Roller Diameter CalculationExplains how roller rotary diameter affects engraving calculations and how to set up the rotary correctly in…How The Chuck Rotary WorksLearn how a Chuck Rotary works with Thunder Laser machines, including step counts for all chuck models and…Rotary Axis no motion troubleshootingStep-by-step guide to diagnosing why a rotary will not spin on Nova, Bolt, and Odin series Thunder Laser…TL-USA Unified RotoBoss Rotary ManualReference Articles: Please see this section of the Knowledge base for additional information.Circle Projection on TumblerUse this Excel spreadsheet to calculate the skew percentage needed to correctly project a circle onto a…
Show all 20 Rotary articlesSoftware
55Uploading the LightBurn Materials LibraryStep-by-step guide for loading a downloaded LightBurn Materials Library (.CLB file) into LightBurn software,…LightBurn SoftwareDownload LightBurn, find release notes, past versions, computer requirements, and official documentation for…Best Practices for Fill Layer Engraving and what settings to watch out forA guide to Fill Layer settings in LightBurn for Thunder Laser machines, covering basic settings, fill…Connecting A Thunder Laser To LightBurn Via USBStep-by-step guide for connecting Thunder Laser Mars, Mini, Nova, Odin, and Bolt machines to LightBurn via…Connecting A Thunder Laser To LightBurn Via EthernetOverview of Ethernet connection types (Adhoc/Direct vs. Router/Switch) for connecting a Thunder Laser to…MAC Connecting A Thunder Laser To LightBurn Via EthernetPreface: This article describes how to set up a direct connection to the machine which omits routers, hubs…
Show all 55 Software articlesTroubleshooting
21Not Enough Extended Space ErrorExplains why the "No enough extend space" alarm appears during engraving and how to fix it based on your…Red Dot Pointer Issues and ReplacementTroubleshooting guide for red dot pointer problems on Thunder Laser machines, covering power issues, lens…Laser stopped cutting, lasering, firing in the middle of a job and will not pulse or fire. Laser Head still moves but does not burnTroubleshooting guide for Thunder Laser Nova machines when the laser head moves but the laser will not fire,…Double Lines & Ghosting When Vectoring LinesIf you're getting double lines or ghosting when vector engraving, it's caused by the laser beam reflecting…Calibrating The Z TableHow to calibrate the working table to level. There are three cases. 1. Two sides of the working table are not…Some point of the same piece of materials can not be cut throughTroubleshooting guide for CO2 laser cutters when parts of the same material won't cut through, covering…
Show all 21 Troubleshooting articlesGeneral
189LightBurn Material Test FileCovers Thunder Laser USA pre-made material test cards and the built-in LightBurn Material Test Generator for…Machine Dimensions: Weights, lengths and widthsPreface: This article cover machine dimensions, crate sizes, and weights. Nova 24* and Mini 60 Reference:…Thunder Laser Main Power RequirementsPreface: This article covers the main power requirements for your Thunder Laser. It is your responsibility to…The Usual Suspects and Preparing For Your 1 Hr. TrainingPreface: The Usual Suspects are the things that most commonly get overlooked or are incorrect that can burn…ThunderCAM Installation ManualPreface: This article covers the installation and setup of a ThunderCam on your Thunder Laser Machine and…Parameter ComparisonPreface: This article covers various cuttings speeds for different materials based on testing. Your specific…
Show all 189 General articles