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Nova
Setup, settings, maintenance, and fixes for the Nova — including guides that apply to every Thunder Laser machine.
501 articlesJump to a topic:Getting StartedMaintenance & CalibrationSoftwareMaterials & ParametersTroubleshootingRotaryGeneralArchive
Getting Started
10Material Libraries and Safe/Unsafe ResourcesDownload LightBurn material libraries for Thunder Laser machines by wattage, and find resources on safe and…New Users Start HereWelcome and congratulations on your New Thunder Laser purchase! Please use this article as a home-base…Shipping & DeliveryCovers the full freight delivery process for Thunder Laser machines, including scheduling, delivery day…LoneStar Adhesive Material TestsLearn how to perform material tests on LoneStar Adhesive materials using your Thunder Laser and LightBurn…Uncrating Your Thunder LaserStep-by-step guidance and client videos for uncrating your new Thunder Laser, including required tools and an…Thunder Laser Training AcademyThunder Laser Training Academy is a go-at-your-own-pace learning series covering unboxing, first projects in…Upgrade Fiber ModuleStep-by-step guide to upgrading the Fiber Module firmware version for TITAN machines using the…Upgrade the WiFi boardStep-by-step guide to upgrading the WiFi board firmware on your TITAN machine using RKDevTool and a USB…Thunder Laser DSP Gantry First CutStep-by-step guide to completing your first cut and engrave with a Thunder Laser Nova or Odin Series CO2…How to Connect fume extractor to Laser MachinePreface： As of June 2026, the Thunder Air 700 fume extractor supports linkage control with Thunder laser…
Maintenance & Calibration
46Thunder Laser External Air Compressor Guidelines and InstallPreface: This article describes adding 3rd party bolt-on performance peripherals. Your stock Thunder Laser…Venting The Exhaust From Your Thunder LaserPreface: This article covers some key points about Venting Your Laser and adapting aftermarket exhaust…Thunder Laser Nova Series - How to Align your mirrors - Quick Start Alignment GuidePreface: This article covers How To align your laser beam in a 3 mirror gantry based Nova laser. The first…Filtrabox Fume ExtractorsYou can find specs on all the units listed here on the Filtrabox Website:…Tuning The Focal Length on The Stock 2" HeadThis documentation is specific to the Thunder Nova series stock 2" (50.8mm) focal length lens assembly. We…Nova Series LPSU ReplacementStep-by-step guide to safely removing and reinstalling the Laser Power Supply on Thunder Laser Nova series…Thunder Laser Nova Series: Checking And Adjusting Bearing TensionTwo methods for adjusting bearing tension on the Thunder Laser Nova series, plus bearing locations on the…Nova X and Y Verticality AdjustmentStart off by scoring at 100mm square on a flat piece of material, then proceed with the adjustments of the…Quantifying Air Assist PressuresHow to measure and monitor air assist pressures on Thunder Laser machines using an external air compressor…SMC ISE30A-01-N-L Pressure Switch Implementation ReferenceInstallation and configuration reference for the SMC ISE30A-01-N-L digital pressure switch used to monitor…Using Aftermarket Inline Exhaust and non OEM Replacement FansWhy use an aftermarket fan? The usual reason is to mitigate noise levels on the CZ-TD550 centrifugal fan.…Cleaning Your Stock Exhaust FanStep-by-step instructions for cleaning the exhaust fan and air flow path on Thunder Laser CO2 and galvo…Adding Manual Exhaust Fan ControlHow to add a manual SPST switch to control your exhaust fan independently of the TL-Timer, including an…Calibrating Axes In LightBurnHow to calibrate an axis in LightBurn using the built-in wizard, including kerf accounting and step-by-step…HF-150PE 6 Inch 381.81 CFM ECO-Watt Mixed-Flow Inline Exhaust FanNOVA 24, NOVA 35, Bolt Pro 22, Bolt Pro 31m ODIN22, and Odin 32 are now are equipped with HF-150PE. 1. 6 inch…Selecting Between Low and High Dual Air Assist Stages In LightBurnSelecting Between Low and High Dual Air Assist Stages In LightBurn If yours is working backwards please see…LightObject Laser Engraving Air Assisted Enhancer TestA hands-on evaluation of the LightObject Air Assisted Enhancer (long tip, 21mm) installed on a Thunder Laser…Dual Air Assist Theory of Operation and SchematicsExplains how the dual-stage air assist system works in Nova series laser machines, including solenoid…Thunder Laser Dual-Stage Air Assist Sequencing IssuesHow to fix dual-stage air assist sequencing issues on Thunder Laser machines, most commonly caused by USB…Controlling Fume Extractors With Your Thunder LaserHow to wire a Filtrabox fume extractor to a Thunder Laser machine using the relay outputs, including a…Thunder Nova Plus Camera Information, Calibration and SetupGuide to setting up, connecting, and calibrating the Thunder Nova Plus lid camera in LightBurn, including…How to Flash a Thunder Laser Ruida DSP Controller Firmware using RdWorks for WindowsStep-by-step guide to flashing the Ruida DSP controller firmware on Thunder Laser machines using RDworksV8…How To Replace The Small X Axis Belt LoopLearn how to identify and replace the small X axis belt loop on your Thunder Laser, including tension…Air Solenoid DifferencesOverview of the three air solenoid models used on Thunder Laser machines, including part numbers,…How to adjust the tightness of the Y Axis beltCalifornia Air Tools 8010A Owner's ManualPlease see attachedCalibrating The Stock 2″ Head To The Autofocus For Nova SeriesChecking The Blade System Before Using The Z AxisHow to inspect, remove, and reinsert the blade system before using the Z axis, as blades can become dislodged…Using Laser 2 Output To Test For Possible Laser 1 Output AnomalyStep-by-step procedure for using the Channel 2 output in place of the Channel 1 output on your Thunder Laser…NOVA series How To replace the 24VDC Controls Power SupplyStep-by-step guide to replacing the Meanwell LRS-75-24 24V controls power supply on NOVA series laser…Thunder Laser Nova Series: Mirror Retaining Ring RemovalHow to loosen and tighten a stubborn mirror retaining ring on a Nova Series laser using snap ring pliers and…How to replace the Long X Axis beltThunder Laser Nova Series: Replacing The Head Receiver AssemblyAlso see: How to Align your Thunder Laser Nova Series machine - Quick Start Alignment Guide Red Dot Pointer…NOVA series How To replace the 36VDC Driver Power SupplyStep-by-step guide to replacing the 36V DC driver power supply on a Thunder Laser NOVA machine, including…How to Remove or Replace the Stack Light Status Red Green LampStep-by-step guide to replacing the stack light on a Nova series laser machine, including wiring, removal,…How to replace the Y Axis beltMitigating Excessive Condensate in Pneumatic Air Assist SystemsLearn where air compressor condensate comes from, how it damages laser systems, and the separation and…Nova Series Bearing ReplacementHF-75S 3 Inch 27 CFM MIXED FLOW INLINE FANExample of Belt Wear on a Thunder Laser Nova Series MachineVisual guide to identifying worn belts on the Nova series laser, including odometer readings, comparison…Autofocus Sensor Array Accuracy TestNova Plus 60w Fan Power and Speed Control Wiring ChangeStep-by-step instructions for changing the cooling fan power and speed signal wires on the Nova Plus 60W from…W150 Inline Exhaust Fan SpecsThe Vtronic W150-01 inline axial blower fan is a 2 speed fan with the following specs (323 CFM high speed and…How to Run a Ramp Test and Set Autofocus Height on the Nova PlusStep-by-step guide to running a coarse and fine ramp test in LightBurn to find and set the correct autofocus…Air Pump Models by Series for Thunder Gantry LasersPreface: The below tables show Air Pump models for the current series machines. Older machines may have…Troubleshooting why Air is not flowing on a Thunder Laser with Air AssistStep-by-step guide to diagnosing air assist flow problems on Thunder Laser machines by tracing the electrical…
Software
55Uploading the LightBurn Materials LibraryStep-by-step guide for loading a downloaded LightBurn Materials Library (.CLB file) into LightBurn software,…LightBurn Mock Device Profile Setup for Nova, ODIN, Aurora and BoltStep-by-step guide to setting up a mock Thunder Laser device profile in LightBurn so you can explore the…LightBurn SoftwareDownload LightBurn, find release notes, past versions, computer requirements, and official documentation for…Best Practices for Fill Layer Engraving and what settings to watch out forA guide to Fill Layer settings in LightBurn for Thunder Laser machines, covering basic settings, fill…Connecting A Thunder Laser To LightBurn Via EthernetOverview of Ethernet connection types (Adhoc/Direct vs. Router/Switch) for connecting a Thunder Laser to…Connecting A Thunder Laser To LightBurn Via USBStep-by-step guide for connecting Thunder Laser Mars, Mini, Nova, Odin, and Bolt machines to LightBurn via…MAC Connecting A Thunder Laser To LightBurn Via EthernetPreface: This article describes how to set up a direct connection to the machine which omits routers, hubs…EzCad2 User's ManualYou will find the EzCad2 User's Manual attached at the bottom of this document 1 you can find the zip file of…LightBurn Start Delay to allow the fan to spool before the job startsHow to set a LightBurn job start delay (2–8 sec) so the inline fan reaches full speed before cutting begins.Windows Connecting A Thunder Laser To LightBurn Via EthernetThis article describes how to set up a direct connection to the machine which omits routers and switches If…RD Works For Thunder LaserHow to uninstall and reinstall the Thunder Laser flavor of RDWorks, including download link, unit selection,…Clearing files from the Ruida ControllerHow to clear and format the onboard file memory on Ruida-based Thunder Laser controllers via the controller…EzCad3 User's ManualYou will find the EzCad3 User's Manual attached at the bottom of this documentInstalling The RDWorks CorelDRAW MacroStep-by-step instructions for installing the RDWorks macro plugin into CorelDRAW so you can send designs…Unlock an Encrypted Ruida ControllerHow to unlock an encrypted Ruida controller using RDworks and the factory password RD8888.Backing Up Machine and LightBurn SettingsHow to back up and restore Machine and LightBurn settings, including Bundles, Device Settings, Project Files,…Laser User Origin Not Setting CorrectlyHow to diagnose and fix the User Origin not saving correctly on Thunder Laser machines, including disabling…Connecting your Thunder Laser to your Existing Network with a Router over WI-FI or Hardwired EthernetStep-by-step guide to connecting a Thunder Laser machine to an existing network via Wi-Fi or hardwired…Face to 3D Plugin and Sample STL File for Ezcad2All of this is from the Fiber Laser, The Next Level group and is content from various members. This is not…Improving Job Time Estimates In LightBurn's PreviewLearn how to upload machine settings to LightBurn's Preview for more accurate job time estimates, and…Installing The LightBurn CorelDRAW MacroInstalling the LightBurn macro for CorelDraw. The documentation on performing this step can be found in the…Replacing the DSP ControllerPreface: This guide will walk you through the physical replacement of the controller. Be sure to read it…The Lightburn License - Everything you need to know about itA complete guide to the LightBurn license included with Thunder Laser machines, covering license types, where…RDWorksV8.0 Software ManualRDWorksV8.0 Software Manual below:Using Hide Backlash To Correct Vectors Not ClosingLearn how to use the Hide Backlash feature in LightBurn's Optimization Settings to fix vectors that don't…What do the Red LED Lights on the Ruida Controller Mean for Nova, Nova Plus, Bolt, Odin, Titan Lasers etcExplains what each red LED light on the Ruida controller means for Thunder Laser Nova, Nova Plus, Bolt, Odin,…Resetting The DSP To Default ParametersPrior to resetting your defaults, backup your machine settings to your computer. Name the file with today's…Nesting In LightburnWhile a fully embedded nesting feature is planned for LightBurn, there is a nesting feature that utilizes…New FTDI Driver Solves Mac USB IssuesInstall the correct FTDI driver for your Mac OS version to resolve USB communication issues such as file…Hard Limit Prot Error Message on Ruida HMIExplains what causes the "Hard Limit Prot" error on the Ruida controller screen and how to troubleshoot the…U Disk Not Recognized by the DSPPreface: This article covers some reasons why a U-disk (USB Memory stick) may not be read by the controller…Getting Controller Info From Within LightBurnLearn how to retrieve controller info (hours, firmware, job counts) from LightBurn V2.0+ and older versions,…Ruida RDC644XG Controller User ManualRuida RDC644XG Controller User ManualBest Practices for setting up Lightburn to control Multiple Thunder Laser MachinesBest practices for using multiple Thunder Laser machines with LightBurn, covering Ethernet setup, hardware…Changing Ruida Language Back To EnglishOccasionally you may need to revert your controller back to English. Here is how to do it. The menus may vary…MISSING DLL File when trying to install or Run EzCad2 EzCad3 EzCadHow to fix missing DLL errors when installing or running EzCad2, EzCad3, or EzCad by installing Microsoft…LightBurn UI Small Display Layout Issues & ArrangementHow to adjust the LightBurn UI layout for vertically challenged displays, including docking, resetting to…Choosing The Right Camera For LightBurnPlease see this article for updated information:ThunderCAMs vs. LightBurn & Other USB WebcamsMachine Settings vs Project Settings when creating a Run File (RD)Explains how Machine Settings, Project File Settings, and Run Files interact in LightBurn when operating…Scanning Offset Check for Inches vs MM unitsHow to check and correct scanning offsets in LightBurn when machine units are set to inches instead of…Using SHX Fonts with LightBurnHow to find, install, and configure SHX fonts in LightBurn by setting the SHX font path in File Settings.Using U-Disk With Thunder And LightBurnHow to use a USB stick (U-Disk) with Thunder Laser Nova and Odin machines running Ruida controllers,…LightBurn Library ErrorsTroubleshoot common LightBurn material library errors including failed loads, unsaved changes, and duplicate…Why your IP address matters and describing it in terms that are easier to understandA beginner-friendly explanation of IP addresses, Network IDs, Host IDs, and Subnet Masks using phone numbers…LightBurn For Galvo Crash CourseA crash course on using LightBurn 1.2 with galvo/fiber laser machines, covering installation, device setup,…LightBurn Overlay Shift & Size AdjustmentIf your camera looks to be out of alignment, it is likely because the material is not at the same distance… DSP Ad-Hoc Ethernet IP Address ConfiguratorHow to Swap a GCode (Core) License to DSP (Pro) for LightburnLearn how to check if you have a DSP License installed and how to swap from a GCode/Core License to a DSP/Pro…Roll Back/Restore LightBurn Prefsmore info: https://forum.lightburnsoftware.com/t/where-is-my-original-prefs-helppppp/9978…Replacing Ruida HMI Keypad MembraneHere is how to replace the hmi keypad membrane:C++ Install Error When Updating LightBurnImperial & Metric Units in LightBurnGT5 Touchscreen shows Large Not Enough Extend Space ErrorHow to fix the large "Not Enough Extend Space" error on Thunder Laser machines with GT5 touchscreens by…Default Machine Settings FilesThese files were derived from a Nova 51. X,Y,Z, and U travel dimensions were edited to reflect specs. PDF…Fiber Ezcad Reference LinksInternal reference collection of Ezcad video links covering red dot alignment, steel cutting, serial numbers,…
Materials & Parameters
30100 Watt Materials LibrariesCopying and re-distribution for profit of these library files is forbidden. *This information is provided “AS…60 Watt Materials LibrariesCopying and re-distribution for profit of these library files is forbidden. *This information is provided “AS…130 Watt Materials LibrariesCopying and re-distribution for profit of these library files is forbidden. *This information is provided “AS…80 Watt Materials LibrariesCopying and re-distribution for profit of these library files is forbidden. *This information is provided “AS…40 Watt Materials LibrariesCopying and re-distribution for profit of these library files is forbidden. *This information is provided “AS…Best Practices For Engraving GlassLearn how to engrave glass with a CO2 laser, including how to avoid spalling, choose the right settings, and…Best Practices For Cutting/Engraving AcrylicAn overview of acrylic types, engraving and cutting considerations, and resource links for CO2 laser…Legacy Lightburn Material Test FileOverview of pre-made material test cards and the built-in LightBurn Material Test Generator for CO2 lasers…Marking Compounds & InksOverview of laser marking compound and ink brands compatible with Thunder Laser machines, including…3D Relief Engraving on AcrylicHere is a 3D Relief engraving workflow on acrylic. This is the same file we used on the wood 3d relief…3D Relief Engraving On Natural WoodA video series covering the full progression of 3D relief engraving on natural wood, including settings,…Mask and Multi-Color Fill ProjectStep-by-step guide to creating a multi-color fill laser engraving project using masking tape, airbrush…Rubber Stamp Sample Test 1A client with a Nova 24-60 is needing to fine tune his settings for rubber stamps. These tests are performed…Dialing In LeatheretteSample Testing Gravoply Ultra 2 Color Board With Nova & OdinLaser parameter test results for engraving and cutting Gravoply Ultra 2 Color Board on the Nova 35 and Odin…Safran Material TestTesting Marking Compounds on a Nova 35-80We have a discount code for Brilliance. Use code THUNDER to get 10% offRay Artemus Wood & Acrylic Sample TestOriginal demo sample with no reverse compensation settings active (Thunder Laser Scanning Offset Adjustment):…Dialing In Images On Acrylics - Case StudyA real client case study on engraving grayscale-shaded logos on clear acrylic, with settings and image prep…Rubber Stamp Graphic Setup Issue 2A walkthrough of a client rubber stamp file setup in LightBurn, with the original and fixed files attached…426 - Setting Comp TestSAMPLE 4825Evaluation of ABS and HDPE materials on a Thunder Laser USA CO2 laser, examining safety data and byproducts…JDS Sample Pack example Lightburn Project FilesDownload LightBurn project files for JDS Sample Packs, organized by Thunder Laser machine model, with example…410 - Prepping Artwork (File Specific)All files are attached:Leather Patch Sample Full WorkflowThunder Machine Demo and Sample RequestThunder Laser USA offers free in-person machine demos and material sample testing with photos, videos, and…Material Testing with Lightburn using Premade Files and the Lightburn Material Test Generatorthis article is a draft, if you got here...go back to this article instead. Preface: The article covers some…55 Watt RF (Coherent) Material LibrarySuggested laser settings (power, speed, interval, air assist) for common materials using a 55-watt RF…JDS Samples Power Settings for Thunder Laser Engravers Preface: This article has he JDS samples reference files to download. *currently a work in progress* Example…CO2 Laser Materials Resource RepositoryA living community-editable Google Sheet of CO2 laser material settings; access the PDF or direct sheet link…
Troubleshooting
35Nova Laser Tube Will Not Fire or is Low on Power- LPSU TestLearn how to perform the "Red Button Test" on Nova series laser machines to isolate and diagnose LPSU or…Not Enough Extended Space ErrorExplains why the "No enough extend space" alarm appears during engraving and how to fix it based on your…Thunder Laser Nova Laser Power Supply (LPSU) Output Current Test ProcedurePreface: This is a diagnostic procedure to collect data on the output of the LPSU. It is not necessary to…Red Dot Pointer Issues and ReplacementTroubleshooting guide for red dot pointer problems on Thunder Laser machines, covering power issues, lens…Laser stopped cutting, lasering, firing in the middle of a job and will not pulse or fire. Laser Head still moves but does not burnTroubleshooting guide for Thunder Laser Nova machines when the laser head moves but the laser will not fire,…Double Lines & Ghosting When Vectoring LinesIf you're getting double lines or ghosting when vector engraving, it's caused by the laser beam reflecting…How To Replace The Nova Series DC TubesStep-by-step guide for swapping the laser tube on Nova series machines, covering wire disconnection, tube…Calibrating The Z TableHow to calibrate the working table to level. There are three cases. 1. Two sides of the working table are not…Nova Series Laser Won't Turn On - No PowerTroubleshooting guide for Nova Series CO2 laser machines that will not power on, covering emergency stop,…Some point of the same piece of materials can not be cut throughTroubleshooting guide for CO2 laser cutters when parts of the same material won't cut through, covering…Z Axis Honeycomb Bed will not Raise or GO UP or only Goes Down until it reached the bottomTroubleshooting steps for the Z Axis Honeycomb not raising up, including sensor checks, driver faults,…Alarm message of LCD panel—Frame/X/Y Slop overExplains the causes of the frame/X/Y slop over alarm on Thunder Laser machines and how to identify and…Nova Series Y Axis Motion FailurePreface: This article will cover reasons why your Y axis will not move front to back. There can be several…Alarm message of LCD panel-Water errorCovers possible solutions to a "Water Error Work Paused" alarm message that appears on the laser machine…Nova Series X Axis Motion FailurePreface: This article will cover reasons why your X axis will not move left or right. There can be several…Chiller Alarm Signal and Cable Troubleshooting Guide for Water Protect ErrorStep-by-step guide to troubleshoot a Water Protection Error on your Thunder Laser, covering chiller checks,…No Camera Image In LightBurnwe always test by plugging the camera directly into a usb port on the computer, bypassing and additional…Internal Breaker Tripping When Starting Or Running A JobDiagnose and resolve an internal breaker tripping on your Thunder Laser machine, most commonly caused by a…Waves appear during cutting - line is not straightPreface: This article covers what to check when you have wavy lines in your scores, cuts or engraves. Problem…Nova DC Laser Tube Pulse Anomaly - Pulse has a Ring and a Dot and looks like a HaloTroubleshooting guide for Nova laser pulse anomalies showing a halo ring around the pulse dot, including…Nova Series: Testing Z Axis Endstops and AutoFocus EyesStep-by-step checks for the Z axis upper (AutoFocus) and lower (mechanical) endstops on Thunder Laser Nova…Poorly Terminated / Arcing Laser Tube Ground Causes AnomaliesA loose or arcing laser tube ground connection can cause erratic motor behavior, inconsistent axes, garbled…NOVA Main Breaker Tripped Troubleshooting StepsStep-by-step guide to diagnose why the main breaker tripped on a Nova laser, covering pre-checks and…Y Axis Motion NoiseHow to diagnose and fix loud coupling noise when moving the laser head front and back along the Y axis due to…NOVA series 120V Power testing with a multimeter for when a machine "will not turn on"How to trace 120V power in a Nova laser machine using a multimeter to determine what is not powering on and…X/Y Motor Adjustment And ReplacementPreface: This article covers how to swap a motor on a Thunder Laser Nova series machine. The information in…Axis (x, y, z) Grinding or Shuttering NoiseThe Ruida controller cannot receive a file and move simultaneously — wait for the file transfer to complete…Seven Red Flashing LED Lights on X or Y Driver on a Nova Series Laser and Laser Won't MoveTroubleshoot seven red LED flashes on the X or Y driver of a Nova series laser, covering endstops, cabling,…Thunder Laser Nova Series Chiller will not power on - Troubleshooting GuidePreface: This article covers some of the reasons and checks for when your CW5000 or CW5200 chiller will not…Nova Plus Beeping constant beep remedySteps to remedy the constant beeping on your Nova Plus machine, including a simple fix and an optional wiring…Miswired 120v Electrical Noise Filters causes Breaker to TripLearn how to identify and fix miswired 120V electrical noise filters that cause the main circuit breaker to…Miswired 24V Power Supply Causes Breaker to TripA brand new machine trips the breaker upon startup due to incorrect 24V power supply wiring — learn how to…LPSU Manual Test Button MissingIf the manual test button on your LPSU is missing, use the stick end of a cotton swab to safely actuate the…PWM Alarm on Screen: How to Troubleshoot and Fix ItStep-by-step guide to diagnosing and resolving the PWM alarm on Thunder Laser machines by checking fan board…JPT Troubleshooting GUI Software and Recommended StepsSteps required prior to getting a JPT fiber source replaced under warranty, including USB to RS232 adapter…
Rotary
23RotoBoss Roller Rotary SetupHow to set up the RotoBoss roller rotary, dial in steps, and configure LightBurn for Thunder Laser…Rotary Roller Diameter CalculationExplains how roller rotary diameter affects engraving calculations and how to set up the rotary correctly in…Rotary Axis no motion troubleshootingStep-by-step guide to diagnosing why a rotary will not spin on Nova, Bolt, and Odin series Thunder Laser…How The Chuck Rotary WorksLearn how a Chuck Rotary works with Thunder Laser machines, including step counts for all chuck models and…TL-USA Unified RotoBoss Rotary ManualReference Articles: Please see this section of the Knowledge base for additional information.Circle Projection on TumblerUse this Excel spreadsheet to calculate the skew percentage needed to correctly project a circle onto a…Powder Coated Tumbler WorkflowThis is a basic tumbler workflow using a Roller Rotary: And here is the result: The state seal was a…Chuck Rotary Setup and Usage in Lightburn (Nova/Odin)Step-by-step guide for setting up and aligning the Thunder Chuck Rotary attachment in LightBurn for Nova and…Size is incorrect when you using the rotary attachmentThe engraving/cutting size is incorrect when you using the chuck rotary attachment. Reasons: 1. Wrong circle…Roller Rotary Tips, Tricks and what to watch out for on your Thunder Laser Nova, Odin or Bolt Series LaserTips, tricks, and watchouts for using the Roller Rotary on a Thunder Laser Nova, Odin, or Bolt series laser…Adjusting the RotoBoss Motor Tower for MisalignmentStep-by-step guide to verifying and correcting motor tower misalignment on the RotoBoss rotary attachment.Thunder 7 Pin XLR Rotary PortNova Pinouts Diagrams Nova Series DSP TL Timer Mid 2020 Block Diagram v8.3 7 Pin XLR we use the 7 pin male…Thunder Laser Five Pin Rotary Port Wiring Directions and PinoutWiring guide and pinout for the 5-pin rotary port based on the V5 TL Timer Wiring Schematic, including Ruida…What size tumbler will fit on my Rotary with a Nova or Odin Laser MachineReference guide covering maximum clearance height for rotary objects on Nova and Odin laser machines,…How to determine if I have a "5" five pin or "7" seven Pin Rotary for my Thunder Laser? And what is the difference?Learn how to identify whether your Thunder Laser machine has a 5-pin or 7-pin rotary port using serial number…RotoBoss JR Tensioner Relocation ModificationInstructions for relocating the tensioner on Thunder Laser RotoBoss JR devices with acrylic plates to reduce…How to Bypass Frame Slop Error on 5 Pin Rotary with Switch on older Thunder Laser MachinesFor older Thunder Laser machines with a 5-pin rotary and switch (Y-axis driven), this article explains how to…Thunder Laser USA RotoBoss Washer HackCase Study - Rotary Settings AnomalyTICKET 1696 Rotary Settings Issue 1X, Y and Z Honeycomb Axes will not move when Roller Rotary is plugged in and Rotary will not SpinExplains how swapped Brown and Black power wires on the Roller Rotary connector pull down the 36V supply,…Low Roller Stemmed GlasswareRotoboss Roller Rotary Belt Tension Adjustment for Start of Engraving IssueLearn how to identify and fix "flat spotting" at the start of rotary engravings by adjusting the drive belt…How to Change the Spin Direction of Your RotaryThree methods to change the spin direction of the tumbler in your rotary: dip switches, control software, or…
General
289LightBurn Material Test FileCovers Thunder Laser USA pre-made material test cards and the built-in LightBurn Material Test Generator for…Machine Dimensions: Weights, lengths and widthsPreface: This article cover machine dimensions, crate sizes, and weights. Nova 24* and Mini 60 Reference:…Thunder Laser Main Power RequirementsPreface: This article covers the main power requirements for your Thunder Laser. It is your responsibility to…Nova Series Users ManualThe official Nova Series user manual; note it is Windows and RDWorks centric — Thunder Laser USA also…The Usual Suspects and Preparing For Your 1 Hr. TrainingPreface: The Usual Suspects are the things that most commonly get overlooked or are incorrect that can burn…ThunderCAM Installation ManualPreface: This article covers the installation and setup of a ThunderCam on your Thunder Laser Machine and…Parameter ComparisonPreface: This article covers various cuttings speeds for different materials based on testing. Your specific…Inspecting and Cleaning Nova Series OpticsStep-by-step guide to inspecting and cleaning the optics on Thunder Laser Nova Series machines, including…Thunder Laser Scanning Offset AdjustmentHow to enter scanning offsets in LightBurn for Thunder Laser machines, plus how to find your offsets if you…Do You Need An FFL To Engrave Firearms?Guidance on whether a Federal Firearms License (FFL) is required to engrave firearms, including key reasons…Thunder Laser Machine Preventative Maintenance Checklist - PM ChecklistPreface: Proper care and routine maintenance of the machine will ensure optimal performance over a long…Chiller Diagnostics & Theory Of OperationPreface: This article contains a lot of Chiller related information about troubleshooting, replacing and…S&W CW-5000 Series Chiller User ManualUser manual reference for the S&W CW-5000 Series chiller, covering both the V1 (LED) and V2 (no LED) front…Vector & File Download LinksFree vector files, graphics packs, and download links for Thunder Laser USA clients, including tumbler…Getting Nova Series Machines Through A Standard 30" DoorwayUser Created Video: Thunder Video: The Users Guide section will walk you through 6 steps for learning how to…Nova Series Getting StartedIntroduction: So you just bought a new Thunder Laser? This guide will help get you up and running. We will…Thunder Laser Approved AntifreezeUPDATE: As of November 2022 Thunder Laser China has approved pink RV antifreeze for use in Thunder Laser USA…The Difference Between DC and RF Excited CO2 Laser TubesAn overview of DC excited and RF excited CO2 laser tubes, covering how each works, their key differences, and…Thunder Laser Cooling, Temperature, & Freeze MitigationBest practices, warnings, and strategies for operating Thunder Laser machines in safe temperature ranges,…SAFETY INFO: C02 Laser Radiation, PPE, & Fire SuppressionBasic safety information on CO2 laser radiation hazards, required personal protective equipment (PPE), and…Scheduling Remote Training & Prescribed Support SessionsSign-up links and preparation notes for Thunder Laser USA remote training and support sessions, including…ThunderBolt Desktop Machine 3rd Party Stand and Base OptionsSuggested third-party stand and base options for the ThunderBolt Desktop Laser, including dimensions,…Critical Spare Part Recommendations for NOVA and Nova Plus series machinesRecommended critical spare parts for Thunder Laser Nova and Nova Plus machine series, with links to purchase…Understanding Kerf and Kerf OffsetLearn what kerf is, why it matters for accurate laser cutting, how to measure it, and how to use LightBurn's…Laser Lenses, Optics, and FocusA beginner-level guide covering CO2 laser beam theory, steering mirrors, focusing lenses, and proper optics…How To Adjust The Dual Stage Air AssistStep-by-step guide to adjusting the dual stage air assist on Nova and Odin series Thunder Laser machines,…Can I Cut Vinyl/PVC In A Laser?Cutting PVC or vinyl in a CO2 laser releases toxic hydrochloric acid gas that corrodes machines and endangers…Example Layouts for Work Space Considerations For Nova and Nova Plus Laser MachinesMinimum space requirements and layout diagrams for Nova and Nova Plus laser machines, including floor…Thunder Laser USA Bi-Weekly Tech WebinarJoin the Thunder Laser USA bi-weekly tech webinar every other Thursday from 3:00pm to 4:00pm Central Standard…Nova 24 Stand OptionsA showcase of custom stands Nova 24 owners have built or sourced, including pallet builds, Rockler cart…How to choose the right nozzleLearn the difference between the 2mm and 6mm Nova series laser head nozzles and when to use each for cutting…The Basics Of FocusAn overview of laser focus principles for Thunder Laser Nova Series head assemblies, including autofocus,…Nova Plus Series Getting StartedIntroduction: So you just bought a new Thunder Laser? This guide will help get you up and running. We will…Nova and Nova Plus Series Machine Protected Work Paused Alarm MessageExplains the causes and fixes for the "Machine Protected Work Paused" message on Thunder Laser Nova series…Stepped Focus ToolMark Lazarz, an active Thunder Laser user and owner of markswoodchips.com, developed this focus tool with…Laser Engraver Certifications and ClassesReference guide to laser safety classes and CE/FDA/UL certifications for Thunder Laser and competing…Lead-In and Lead-OutCovers the basics of Lead-In and Lead-Out in LightBurn, including settings, usage cases, watchouts, and…Selecting Intelligent or Constant Mode on CW-5000 Series ChillersHow to switch between intelligent and constant temperature control modes on CW-5000 series chillers using the…Thunder Laser USA Beam Buddy HR Head Information & InstructionsOverview of the Thunder Laser USA Beam Buddy High Resolution Head, including exploded assembly, lens…Thunder Laser USA Warranty & Support Transfer InformationOverview of Thunder Laser factory warranty dates, certificates by model year, warranty and support transfer…Typical 1 Hour Training SessionsThese are some typical 1 Hr. Initial Training Sessions. Thunder Laser USA Support 1 hr. Initial Training…Finding Information About Your EquipmentManufacturer's Label Location Of the OEM Machine Label The manufacturer's labels can be found as shown below:…CW-5000AG Wiring DiagramHere is the wiring diagram for the CW 5000 series chillers. A video overview as well as links to important…4" Laser HeadOverview of the 4" laser head for Thunder Laser machines, explaining its advantages over the standard head…Sourcing NON OEM Replacement TubesIf your Thunder Laser is under warranty, you need to use our OEM specified brand and model unless directed by…ThunderCAMs vs. LightBurn & Other USB WebcamsOverview of LightBurn's camera feature for Thunder Laser machines, including which cameras to choose per…Testing/Adjusting Peripheral Systems using The TL TimerPreface: This article covers information about the new TL timers in the V8 and V9 generations. Please use the…Nova and Nova Plus Series X and Y Endstop Tests, Adjustment and ReplacementPreface: The information below will cover testing the X and Y endstops to troubleshoot X or Y axis motion…Complimentary Thunder File Pack 1Thunder Laser USA clients may download a complimentary file pack licensed for personal and commercial use,…Common Focus Lens Failure & ZnSe InfoCovers common ZnSe lens failures for Nova, Odin, and Bolt series lasers, including causes, failure examples,…How to use Print and Cut with the Pass Through on your Thunder Laser Nova Series machineLearn how to prepare your Nova Series machine for Pass Through Print and Cut, including panel removal,…Thunder Laser 2" Head Focus Tool FileSee below for the LightBurn file for the Nova Focus Tool. Be sure to check the scale and power & speed…Thunder Laser Nova Series: Focal Ramp TestLearn how to perform a focal ramp test on the Thunder Laser Nova series to find the perfect focal point for…Constant Mode Temperature Set Point on CW-5XXX ChillersUnder constant temperature mode, you can manually adjust the temperature of S&A water chiller. You can find…Thunder Laser Easy Button for Device Profile Imports to get - Offsets, Basic Settings, Additional Settings, and Device Profile SettingsHow to import your Thunder Laser device profile using the supplied USB stick file to configure offsets, basic…Laser Water Coolants & AdditivesA detailed guide to cooling fluids and additives for water-cooled CO2 laser tubes, covering distilled water,…Specialized Training SessionsThunder Laser USA offers one-on-one, 1-hour remote specialized training sessions at $120/hour covering photo…Repacking & Moving Your ThunderBest practices for repacking and moving Thunder Laser gantry-series machines, including securing the head,…Thunder Laser Nova Series: Gaining Extra Clearance With The 4" HeadDo not use autofocus with this lens assembly or any other Thunder or aftermarket lens assembly! Autofocus is…HF-200PE 8 Inch 735 CFM ECO-Watt Mixed-Flow Inline Exhaust FanNOVA 51 & Nova 63 are equipped with HF-200PE, the diameter of exhaust pipe is 200mm (nominal 8"). Model…The Russ Sadler Formula For Successful Photo EngravingA deep dive into the Russ Sadler Formula for Successful Photo Engraving, covering dot tests,…Raster vs. Vector ImagesLearn the differences between raster and vector image formats, including their pros, cons, and common file…Nova Series Included PartsLists all parts included in the Nova series toolbox as of April 1, 2024, with photos of each item.Preventing & Recovering From A Head CrashLearn the common causes of laser head crashes and how to recover, including releasing lens tube tension,…How to convert your Laser machine to a higher Wattage Laser Tube between 80, 100 and 130 watts of Power - What all you will needAn overview of parts and reference material needed to convert a Thunder Laser Nova series machine to a higher…Disabling The Safety Interlocks (Door Sensor Checking Board)How to bypass the safety interlocks on Thunder Laser machines, including the location of the Door Flap board…Troubleshooting Ruida Communication IssuesLearn how to troubleshoot hardware-related Ruida controller communication issues by identifying ports,…How to Manually FocusLearn why and how to manually focus your Thunder Laser, including when it's faster or more accurate than…Using Extension Cords With Thunder Laser Nova SeriesGuidelines for selecting the correct extension cord gauge and amperage for Thunder Laser Nova and Nova Plus…Nova Series Overview - Heads, Optics, FocusThis is an overview on the Thunder Laser USA Nova series head, optics, focus, etc... And be sure to have a…CZ-TD550 Exhaust Fan SpecsSpecifications for the CZ-TD550w 250W centrifugal blower fan, including RPM, wattage, airflow, and which…Thunder Laser USA Supply ChainOverview of Thunder Laser USA's supply chain, including hardware inventory locations, software licenses, and…Scanning Offset Value Generation ProcedureHow to generate scanning offset values in LightBurn for Thunder Laser machines, including prerequisite…Head Mounted LightBurn CameraGuide to the LightBurn Head Mount Camera feature (beta, v1.2.00+), covering camera selection, installation,…Nova Series Auto Focus 101Also be sure to see our head overview article: Nova Series Overview - Heads, Optics, FocusHow to setup your Nova laser cutter 2020 VideoExtending The ChillerComponents and purchase links needed to extend chiller-to-laser connections by approximately two meters,…Adding Wireless Capability To Thunder Laser DSPsLegacy reference guide for adding Wi-Fi connectivity to Ruida DSP-based Thunder Laser engravers using an Asus…ThunderCam Focusing the Image and Proper SetupStep-by-step guide to focusing and setting up your ThunderCam or built-in camera for the best image before…Thunder Laser Nova PLUS RF Machine User ManualPlease see the attached manual for the Thunder Laser Nova Plus Machines with RF tubes.Dot Test-2" vs. Thunder HR vs. US-HR (Beam Buddy)Visual dot test comparison of the Stock 2" head, Stock Thunder Laser HR head, and USA Beam Buddy HR head,…Used Thunder Laser Inspection & ValuationA guide for inspecting and valuing a used Thunder Laser machine, covering hardware identification, condition…Tips and tricks for using the Job Origin and Start From in Lightburn with your Thunder Laser Nova, Odin and Bolt Series LaserA complete guide to understanding Job Origin and Start From options in LightBurn, including the green square,…Stock Nova Series Air Assist PumpThis stock air pump outputs about 5psi at 4.23 cfm. The cali air 8010 can output 90psi at 2.2cfm, for…Frosty Acrylic And FlashbackLearn why laser-cut acrylic develops a frosted edge or flashback marks, and how to adjust air, power, and bed…What to expect when purchasing a refurbished Thunder LaserLearn what to expect when buying a refurbished or used refurbished Thunder Laser, including warranty, what is…85 and 120 FOV LB Cam Lens Correction ValuesTHIS INSTRUCTION IS NOT NEEDED IF THE 4KW-120 and 4KW-85 PRESETS ARE IN LIGHTBURN. Exports Attached PLEASE…Laser Terms GlossaryA comprehensive glossary of laser terminology covering optics, cutting, engraving, hardware, and software…Nova Series CW5000 and CW5200 Chiller Maintenance for changing water and cleaning filtersInstructions for maintaining the CW-5000 or CW-5200 chiller on Nova Series lasers, including water changes…Crash Course - Photos In LightBurnThis is a recorded webinar of Chris Locascio going over preparing a photo in LightBurn. The LightBurn file,…Leadshine HBS57We use the 573HBM20-L-1000 with driver CL1-507-3LS on newer (around May 2020) 51 and 63 models. and the…SAFETY INFO: FIBER Laser Radiation, PPE, & Fire SuppressionBasic safety information covering laser radiation hazards, personal protective equipment, and fire…Exhaust System Changes Q3 2021All Thunder Laser USA machines now ship with quiet inline axial fans; Nova 51 and 63 have upgraded 8" exhaust…Plug Strips & Surge ProtectorsA guide to the quality and performance differences of a generic surge protector strip versus a proper line…Nova Series Honeycomb bed size vs the working space of the laser visualizationExplains the difference between the Nova series honeycomb bed size and the actual laser working space,…Eliminating The LPSU Opto-Isolator Board on Nova Glass Tube MachinesHow to identify your Nova machine's Opto-Isolator board version and bypass it by rewiring the LPSU connector,…Four Inch 4" Laser Head Assembly and breakdown of Lens, Extension and Cone installAssembly diagram and instructions for the Thunder Laser 4" laser head, including correct lens, extension, and…Connecting To Controller Message on Ruida HMITroubleshoot the "Connecting to Controller" message on a Ruida DSP laser control screen, including HMI…Moving A Thunder Nova 35-100 Into A BasementRF Excited CO2 Laser TubesOverview of how RF excited, air-cooled metal CO2 laser tubes work in Thunder Laser Nova and Odin series…Dust Cover For 100w & 130w SPT TubesExplains the optional dust prevention sleeve for Nova series machines with 100W and 130W SPT tubes, including…S&A CW-3000 Passive Chiller User ManualPlease see attachmentThunder Laser Beam Spot Size based on Tube and Source Wattage This data is assuming all stock machines with proper optics/alignment/focus... etc...dot size will also…Nova and Nova Plus Series BeltsPreface: This article covers Nova Series Belts for the Z, Y and Z axes. How to read a Belt Part Number: (Note…DC Excited CO2 Laser TubesAn overview of how DC excited, water-cooled glass CO2 laser tubes work, including tube construction, striking…How to Clean Your Honeycomb BedOverview of methods and recommended products for cleaning your laser honeycomb bed, including degreaser…Best Practices for using Auto Focus on a Nova Series MachineBest practices for using Auto Focus on Nova Series machines, including when not to use it, constraints,…How To Use A MultimeterA guide on how to use a multimeter safely with Thunder Laser equipment, covering AC/DC voltage testing and…Loose Optic Presents As Mechanical Backlash And/Or Offset IssueA loose mirror or focus lens can mimic mechanical backlash or scanning offset problems; this article explains…S&W CW-5000 Series Chiller Maintenance ManualS&W CW-5000 Series Chiller Maintenance ManualNova Series Beam Combiner OrientationHow to correctly orient the beam combiner on Nova series laser machines, including the directional arrow…ThunderCam No Longer Utilizing Official LightBurn Mounts & CamsFrom April 2022, Thunder Laser USA's ThunderCAM kits no longer include official LightBurn OEM components,…CW-5xxx Series Chiller Alarm ConnectionsHow to connect the CW-5xxx series water chiller alarm output to a laser power supply or Ruida controller to…Leadshine 573HBM20 Series EZ ServoOverview of the Leadshine 573HBM20 EZ Servo motors and drivers used on Thunder Laser Nova 35, 51, and 63…Important Unboxing Considerations (Nova 63 only)Step-by-step guidance and real-user tips for safely offloading and uncrating the Nova 63 laser, including…The Machine Beeps ContinuouslyProblem description: You can hear a beep continuously that comes from the indicates light, even if the…LightBurn BridgeLinks to OEM documentation, the LightBurn Bridge kit, and DIY assembly resources for using LightBurn Bridge…Fire Risk - Never Leave Your Machine UnattendedWe hear it all the time, don't run the laser unless you are monitoring it. NOTE: This machine did not have a…The Difference Between Control Software and Design SoftwareExplains the distinction between laser control software (such as LightBurn for Ruida DSPs) and design…Calibrate the Z Axis Honeycomb TravelStep-by-step guide to calibrating Z axis honeycomb travel on Thunder Laser machines using measurements and…How To Unpack The Nova CrateIMPORTANT PLEASE OBSERVE THESE PRECAUTIONS: Preventing Adjustable Foot Damage on Nova Series Machines…Leadshine CL1-507-3LS1. Electrical Information Reference number CL1-507 Minimum Typical value Max unit Continuous output current 3…SPT RF Tube and Fan Control Board Ports and LED Indicators for TroubleshootingHigh-level technical reference for SPT RF Tube Fan Control Board port designations, LED indicators, wiring…Machine Hardware IdentificationVisual reference guide identifying key hardware components and control panels on Nova 24, Nova 35, and Nova…Sourcing OEM Thunder Replacement Laser Tubes for your Nova Laser MachineThings to know: If your Thunder Laser is under warranty, you need to use our OEM specified brand and model…Why Laser Power Supplies FailDC excited glass tube laser power supplies are high-energy consumables that can fail due to voltage stress,…Understanding 20A Plug - 15A Receptacle IncompatibilityThe full resolution PDF is attached at the end of the articleRe-Wire Fan to come on with Laser and Chiller with Chiller SwitchInstructions for rewiring an inline exhaust fan to activate with the Laser Switch and providing direct power…Removing the Honeycomb BedLearn how to safely remove the honeycomb bed for access to the blade system and preventative maintenance on…Contactor Function Check & RemovalContactor Function Check Testing continuity between the contactor and the LPSU How to Remove the ContactorPlug Adapters for External Exhaust Fans and Stock CompressorCovers the plugs, sockets, and adapters used for the stock exhaust fan and air pump power connections on…How to clean and lubricate the Rails and Z Bed Screws on your Thunder Laser Nova Series machineGuide for cleaning and lubricating the mechanical rails, rods, and Z-screws on Nova Series laser machines…Chiller Power Cord Intermittent ConnectionTroubleshoot and resolve intermittent or complete chiller power loss caused by the rear power connector not…Thunder Laser Working Space Comparison for Gantry Laser (Nova, Odin and Bolt) for X Y and Z AxesVisual comparison of X, Y, and Z working space dimensions for Thunder Laser gantry lasers (Nova, Odin, and…Nova Series Chiller ConnectionsCovers the standard water and alarm connections from the chiller to the machine for a Nova series laser,…Thunder Galvo Lasers: The Usual Suspects and Preparing for your 1 Hour TrainingPreface: The Usual Suspects are the things that most commonly get overlooked or are incorrect that can burn…DM556 DriverOverview of the DM556 fully digital stepping driver, including its features, capabilities, and advantages…Banding and Plasma Arc Issues and Striking VoltageExplains how striking voltage thresholds in DC excited CO2 laser tubes cause banding and plasma arc fan-out…Best Practices For Utilizing Remote SupportGuidelines for how Thunder Laser USA customers should navigate support resources and submit issues…Nova Series DSP TL Timer Mid 2020 Block Diagram v8.3Block diagram for the Nova Series DSP TL Timer v8.3 and FLAP v4.1, covering Nova 24, Nova 35, Nova 51, and…Nova 24 Reviews, Overviews, Unboxings, and InfoRobert Kofoed made a 2 part review of his thunder laser: Mark Lazarz has a blog post on his Nova 24 (Click…Thunder Laser USA 1st Run WorkflowsThese are some recorded !st time projects we have done with new clients. These can get kind of long but…How to adjust the jog and frame speeds on your Thunder Laser Nova, Odin and Bolt machinesLearn how to adjust the framing and jog speed on gantry-style Thunder Laser machines, covering LightBurn, GT5…Unboxing of Thunder NovaNova Series DSP TL Timer Mid 2022 Block Diagram v8.4Block diagram reference for the Nova Series DSP TL Timer v8.4, covering main power control and control signal…Thunder Laser USA E-Commerce Website to buy spares and replacements PartsClick the image below to visit the Thunder Laser USA E-commerce website:Is It Hard To Run A Thunder Laser?A quick demonstration of how easy it is to import files, design in LightBurn, and complete a project from…Nova Series MirrorsLearn how to identify and care for Nova Series MO vs. Si mirrors, including weight differences, visual cues,…Thunder Laser Uninterruptible Power Supply GuideGuide to selecting and sizing a UPS for Thunder Laser machines, including wattage recommendations by model…Updating The Firmware - DO NOT DO THIS UNLESS INSTRUCTEDInstructions for updating Thunder Laser firmware — do not perform unless directed by Thunder Laser USA…DM860 DriverTechnical reference for the DM860 stepper drive, covering features and full specifications including voltage,…ThunderCAM Preset Lens Correction in LightBurnTHE CAM FIELD OF VIEW HAS CHANGED. USE THE 85 or 120 FOR CURRENT LB CAMS:85 and 120 FOV LB Cam Lens…Fiber vs. MOPAExplains the key differences between Q-switched fiber and MOPA laser sources, including why MOPA offers wider…Why Safety Data Sheets are Important and How to Read ThemLearn what a Safety Data Sheet (SDS) is, why it matters for laser processing, and how to read its 16…Nova Series Laser Machine Components and DescriptionsPreface: This article covers some of the major components of the Nova Laser Machines Laser Head Assembly:…Thunder Laser Logistics And Delivery DebunkedExplains Thunder Laser USA's lead times, order of delivery, and carrier delivery issues to help customers and…Extend Space Required based on Engraving Layer Speed for stock NOVA series LasersReference charts showing the estimated extend space required on both sides of engraved artwork based on…Estimating Power Output Without A Laser Power MeterHow to estimate your CO2 laser's power output using the included acrylic square to find the fastest…How Loud Are Thunder Lasers?Informal SPL measurements of a Thunder Laser Nova 35 80W during power-up, idle, and full operation, plus fan…Problematic Machine DeliveriesProblematic Machine Deliveries This information does not typically apply to any of our equipment except the…How to install the locating pin of the honeycombStep-by-step instructions for installing locating/fixing pins on a honeycomb bed, including tools needed and…Linear Bearings vs. Thunder Roller BearingsCompares exposed and unexposed linear guide systems to Thunder Nova's sealed self-lubricating U-groove roller…Legacy Thundercam InstallationIf you recently purchased a new ThunderCam kit, you should follow the instructions here instead: ThunderCAM…Nova 51 vs. Glowforge Time Comparison by Spin CustomsDarryl Aspin of Spin Customs compares engraving speed on the Thunder Nova 51 vs. Glowforge, running the same…Additional Steps For Mac Users to allow Remote Support SessionsStep-by-step instructions for Mac users to configure Accessibility and Screen Recording permissions required…Recommended Testing & Maintenance EquipmentOverview of recommended multimeters and test kits for troubleshooting Thunder Laser machines, including…Rotate Mode Disables Absolute CoordinatesHow to resolve the "Rotate mode disables absolute cs" message on the HMI when running a rotary job in…The Heat Sensor In ActionThis Information and media is used with the express permission of the owner of this machine. Bound to happen…Thunder Laser Chiller Alarm Interconnect SpecificationsPinout and relay matrix diagrams for the GX-12-3 and GX-16-3 aviation DIN connectors used in the Thunder…Thunder Laser USA Machine Review VideosYou can find our other awesome reviews here: Trustpilot Facebook GoogleThunder Laser Nova Plus - How to manually Focus the laser headPlease see the video below:SPT Glass DC CO2 Laser Tube ManualPlease see attachedLeadshine iST57-10Leadshine's iSS series hybrid servos are highly integrated closed-loop stepper systems. An iSS integrated…How To Properly Use The Thunder Laser Power MeterInstructions for using the Thunder Laser power meter, including safety, operation steps, precautions,…Preventing Adjustable Foot Damage on Nova Series MachinesLearn how to prevent damage to the adjustable leveling feet on Nova 35, 51, and 63 machines during unboxing,…Aurora vs Nova and Odin Rotary Port WiringExplains how rotary wiring differs between Aurora 1.0 and Nova (7pin), Odin, Bolt, and Aurora 2.0 machines,…How to use the Auto Focus on the Thunder Laser Nova PlusAir Pressure Sensors Manuals and Technical DataPreface: This article covers the Airtac , SMC , and YHDA air pressure sensors that were installed in and…DC 80 & 100W Power Output Variances By Firmware LevelMORE ON MACHINE DIFFERENCES BY FIRMWARE HERE: Nova Series Firmware V8.07.59 or less C100-SPT CO2 Glass tube…July 1, 2020 Nova Series ChangesOverview of four gradual hardware changes implemented on Nova series machines starting July 1, 2020,…Nova Series DSP TL Timer V8 2019 Block DiagramBlock diagram for the Nova Series DSP TL Timer V8 (2019), with a note pointing to the current v8.4 version…Nova Series Screws Securing Some DoorsThis info, and more, is detailed in the Nova Series User's Manual. The information below are except from the…Terms and Conditions for Creating Samples for Customers Interested in Purchasing a Thunder LaserTerms and conditions covering the procedure, basics, turnaround time, intellectual property, shipping, and…Electrical Noise, Ground Loops, and USB CommunicationExplains how ground loops and electrical line noise affect laser engravers and USB communication, with…How to Install TL Auto Focus Software on a Mac ComputerStep-by-step instructions for installing the TL Auto Focus software (autofocus.app) and its CH34xVCPDriver on…How to swap your Lens Tube on a Thunder Laser Nova Plus High Resistance/Loose Connections and TerminationsExamples and explanation of thermal damage caused by loose or corroded electrical connections and…Z Axis Motion Control ChangesFor the Z axis, we gradually changed the Z axis motion system to only one bigger motor for Nova 35\51\63…CW-5000 Series v1 and v2 Chiller DifferencesExplains the key differences between v1 and v2 CW-5000 series Teyu (S&A) chillers, including front panel…Nova Series v8 AC Power Overview and DiagnosticsHere is the TL Timer V8.3) block diagram Nova Series DSP TL Timer Mid 2020 Block Diagram v8.3 Here is the v8…Identifying Counterfeit S&A ChillersThunder Laser USA ships only genuine S&A chillers; this article explains how to identify counterfeit TEYU…Attenuating The Beeper In GT5 Controller (HMI)Learn how to reduce or eliminate the beeper noise on the GT5 HMI controller, either via the controller screen…Nova Series DSP TL Timer Manual v3Nova Series DSP TL Timer Manual v3Manually Focusing When Using The Pass-throughX and Y Sensor Flag Deformation Can Cause Erratic Motion Control & Crasheshere is how to test: X and Y Endstop Tests Reasons: 1. The machine fails to reset successfully after you turn…DC vs RF vs Fiber Deep Engrave Resolution On StoneTHIS DOCUMENT IS IN PROCESS. CHECK BACK OFTEN! This was my first time using the multi-cam 'live production'…Checking The Main Power CordCorporate, Government, Education, & Industry ComplianceEducational resource on laser safety compliance standards, OSHA regulations, and example documentation for…Thunder Warranty+ Program for New Machine PurchasesAdding Thunder Warranty+ Program to your Thunder Laser equipment may help you save money on costly parts…IT Considerations for using a Thunder Laser in a work or school environmentKey IT topics to address before installing a Thunder Laser in a managed work or school environment, including…Thunder Laser Nova Plus Zamia SPT ET-60 RF Laser Tube ManualPreface: Please see the attached manual for the 60W RF Tube in the Nova Plus machinesThunder Nova Plus Tl Timer V8.4 Wiring Diagram aka SchematicsPreface: These are drawings for the Nova Plus series of machines as of February 2025Nova Series Head Assembly Exploded Parts Diagramclick image to enlarge 01 02 03 04 05 06 07 08 09 10 Lens Tube Outer Stop Ring - NOT PICTURED 11 12How to Replace a Nova Z Axis BeltStep-by-step instructions for removing and installing the Z axis belt on Nova series laser machines,…Nova Series Coolant CapacitiesAccording to the S&W CW-5000 Series Chiller User Manual, the CW-5000 series chillers have a reservoir…Required Information For OEM Warranty ConditionsDetails the specific information and imagery required by OEM manufacturers to process warranty claims for…Nova Plus Series: What is included in the ToolboxBelow is a list of what is included in the Nova Plus tool box as of 2-24-2026 but is subject to change. Item…CVD518BR-K Driver5-phase, fully digital microstepping driver, CVK Series Accepts 2-phase Pulse Input Signals 16 Motor…August 2022 ChangesAdd a Blow Ball to Toolbox Upgrade with two extra crosbeam to fix the blade table Upgrade to Si reflective…Nova Series Drag Chain SpecsThe drag chain in your Nova series machine will vary by location and machine model. There are 3 separate…Thunder S&A 5000 Series V1 & V2 Cooling Fan Replacement ProcedureStep-by-step procedure for replacing the cooling fans in Thunder S&A 5000 Series V1 and V2 chillers,…Nova Series MYJG Laser Power Supply LPSU ManualSee the attached PDF.How to Test the RF Tube and Fan BoardStep-by-step guide to testing RF tube and fan board signal using a multimeter and jumper wire, including door…3DM580 DriverOverview of the 3DM580 stepper motor driver, including features and electrical specifications for Thunder…Typical 30 Minute Remote Support SessionsSplicing In a 3rd Party Red Dot Power SourceInstructions for adding an alternate 5V DC power source for the Nova red dot module using a step-down buck…Adding Manual Interior Illumination ControlStep-by-step tutorial for adding a magnetic reed switch to control interior lighting on Odin (and Nova)…Optical Autofocus Sensor Array Wiring Breakdownwiring diagram: https://support.thunderlaserusa.com/portal/en/kb/articles/nova-series-dsp-tl-timer-mid-2020-bl…Nova Series DSP TL Timer V5 Block DiagramPlease see attached:RJ2S-CL-D24 Relay Specifications for Exhaust, Air Assist, Rotary and Door relayTechnical specifications for the IDEC RJ2S-CL-D24 relay used to power peripherals on Thunder Laser machines,…Nova Series DSP TL Timer V6 Block DiagramNova Series DSP TL Timer V6 Block Diagram573S20 MotorFeatures: 3 phase 1.2° stepping angle Standard NEMA 23 dimensions Holding toque of 1.5 Nm (212 oz-in) High…Nova Plus Machine Hardware Identification Pictures and ImagesA visual reference guide identifying the hardware components and their locations on the Nova Plus laser…Diagnosing and Fixing a Nova Series machine that was powered by 220v instead of 110v ACHow to identify signs of 220v damage on a Nova Series laser, check which components failed, and find…Thunder Laser USA Zoho Remote Join WIth Session IDPKP544N18A2 MotorThis is used as a X axis motor for the Bolt and Odin series machines The PKP Series high-performance stepper…86CM45 MotorSpecifications for the 86CM45 stepper motor, a 2-phase NEMA 34 motor with 4.5 N.m holding torque used in…SPT Tube Electrode/Post Termination Anomaly D57CM31-0-S30 MotorPKP544MN18B MotorThis is used as a Y axis motor for the Bolt and Odin series machines. The PKP Series high-performance stepper…Nova Plus & Titan: Lens Tube Swapping, Nozzles, and Autofocus Sensor OverviewGeneral overview of swapping lens tubes, selecting nozzles, and using the autofocus sensor on Thunder Laser…Door Safety System information for sensors and flap boardPreface: This article covers information about the Door Safety systems found on various Thunder Laser…Nova 63 Stock 2" Head - Change In Lengthmore to followChinese Lasers and 'US Standard' Wiring Myths DispelledAn overview of Chinese laser wiring concerns, how low-end vs. high-end machines differ, and how Thunder Laser…Free CNC Router Template Files – Cut on a Thunder LaserDownload free tileable CNC router template files (.lbrn2, .f3d, .dxf) designed and cut by Pete using a…Lasermaker Software: Downloads and ResourcesFind the Lasermaker software download, user manual, how-to guides, install video, and community group links…How to Help Us Troubleshoot Your Machine FasterThe key information to include when contacting Thunder Laser USA support, so we can diagnose your issue as…Nova Plus Zamia SPT ET-80 RF Laser Tube ManualReference manual for the 80W RF laser tube used in Thunder Laser Nova Plus machines.Can I Upgrade My Glass Tube Nova/Mars/Mini to an RF Tube?Yes, the swap is possible, but Thunder Laser USA does not support it. Learn why and what's involved before…3DM580S DriverReference specs and OEM information for the 3DM580S stepper driver used in Thunder Laser machines.DM5-432A DriverSpecifications and reference information for the DM5-432A stepper driver used on the Bolt X and Y axes…Live 1:1 Phone Consultation with a Thunder Laser USA TechBook a paid, scheduled live phone call with a Thunder Laser USA technician — available in 15, 30, or…Iradion RF Tube and Fan Control Board: Ports, Wiring, and LED IndicatorsReference guide for Iradion RF tube signal wiring, LED status indicators, and fan board lights on Thunder…Motor and Driver Combinations by Series for Thunder Gantry LasersPreface: The below tables show the motor and driver combinations for the current series machines. Older…Current Supported software versions for Thunder Laser Tech SupportThe following are the highest revisions that Thunder Laser USA currently supports. If you are experiencing…Raycus RFL-P20QE ManualPlease see the attached.3DM580S 3 Phase Stepper Driver Technical InformationPreface: This is a collection of data for the Driver. The DM series consists of stepper drives adopting…How to Flash DSP and Screen Firmware with LaserMakerLearn how to flash DSP and screen firmware using LaserMaker on Mac or Windows, connecting via USB or Ethernet.Lasermaker Material LibraryA free Thunder Laser Factory material library for LaserMaker, compiled in May 2026, with import instructions…Live 1:1 Video Consultation with a Thunder Laser USA TechThunder Laser USA offers scheduled live video support sessions (30 or 60 minutes) as a paid premium service…425CM03-LN and 425CM03-SZ-LN 5 Phase Stepper Motor InformationReference information for the 5 Phase Stepper motors used on Bolt Series machines, including model…Update the firmware of the WIFI CardStep-by-step instructions for reflashing the WIFI card firmware on Thunder Laser machines, including required…Lasermaker - How to change the Language to EnglishThunder Laser USA Windows Network Configuration and Troubleshooting ToolOverview of the Windows Network Configuration and Troubleshooting Tool (v1.12) for Thunder Laser machines,…RF Tube Shutter Bypass ProcedureStep-by-step guide to temporarily removing the laser shutter on Class I Bolt and Titan series machines for…Getting Started Guide - Nova SeriesA step-by-step guide for Nova Series laser owners covering pre-arrival preparation, machine setup, LightBurn…RMA Form InstructionsStep-by-step instructions for techs on how to fill out, submit, and distribute the RMA form for customer…Machine Comparison MatrixA community-compiled comparison matrix of Thunder Laser machines, shared for informational purposes; see the…Ruida DSP FirmwareChangelog and download reference for Ruida DSP firmware updates, including Bolt DSP, Bolt Touchscreen, and 1G…Thunder Laser Heat Sensor InformationReference guide for the Thunder Laser Heat Sensor V3.0, covering dimensions, interface descriptions, and…Clearpath Servo Upgrade OptionsOverview of Clearpath servo upgrade options for Thunder Laser machines, including motor selection, RPM…Thunder Laser X20 Desktop Machine 3rd Party Stand and Base OptionsSuggested third-party stand and table options for the Thunder Laser X20 30W desktop laser, including…Why Acceleration matters more than Top Speed when it comes to Raster EngravingExplains why increasing acceleration rate reduces raster engraving job time more effectively than increasing…TL TIMER V9.0 to V9.4 Signal Descriptions and InformationDetailed signal descriptions for TL-Timer V9.0 and V9.4 boards, covering input/output ports for NOVA/Odin,…Typical 1 Hour Training for Thunder Laser DSP Controlled CO2 Gantry MachinesOverview of the scope, prerequisites, and workflow for a 1-hour remote training session for Thunder Laser…Ecom Returns and Replacements (Exchanges)How to create a return label and process a replacement (exchange) order in the Ecom system, including coupon…Aeon Mira 7A detailed build quality and functionality comparison between the Aeon Mira 7 60W CO2 laser and Thunder Laser…SalesIQ on demand ChatGuide to using SalesIQ on-demand chat, including the customer chat link, main dashboard link, and popup…Testing NOVA35 and ODIN32 for Banding Issue - ABSTest settings and results for diagnosing banding/fill stripe issues on the ODIN32 and NOVA35 laser engravers…How to create a share Link for Workdrive File Download for External CustomersStep-by-step guide on using WorkDrive's external share link function with expiration time and password when…Thunder Laser Standards and Quality ControlOverview of Thunder Laser China's manufacturing standards, QC specifications, and the engineering differences…TL Timer Flashing ProcedureSee attachedTerms and Conditions and How to Setup a Thunder Laser USA DemoTerms and conditions governing Thunder Laser USA live demo sessions, including safety, liability,…What Happens If you Have Machine Damage Upon DeliveryLearn how Thunder Laser USA handles machines damaged in transit, from sending replacement parts to the rare…Power Output Anomaly: Line (Vector) vs Engrave (Raster)Explains why DC excited CO2 laser tubes produce different power output between Fill (raster) and Line…RTLink Ruida Controller to TL Timer Interface SignalsSee attached.Thunder Laser USA Machine Return Requirements and Customer AgreementCovers the requirements and customer agreement for returning a machine to Thunder Laser USA, including…Coherent Tube Warranty ContactsContact methods, serial lookup, and process overview for handling Coherent laser tube warranty issues and…How to Create a File Collection Link and Folder for CustomersStep-by-step guide for creating a file collection link and folder for customers, including naming conventions…Testing EPILOG and GCC for Banding Issue - AcrylicA comparative test of vector fill banding on acrylic using EPILOG and GCC-E200 laser engravers, examining…Air Assist Placard Cut FileCut file for the air assist placard\Lamacoid cut out of 1/16th gravoply ultra black over white.Power Output Anomaly: Line (Vector) vs Engrave (Raster)Explains the power output anomaly between Fill (Raster) and Line (Vector) layers on DC excited CO2 laser…Thunder Laser Class I Machine ConsiderationsA discussion of which Thunder Laser machines are Class I capable, what makes them Class I, how that…TL Timer Compatibility MatrixUpdate - 1-16-2026Gas Struts Door Lifting Struts Information Changes and Old SpecsClass II and Class I Thunder LasersExplains which Thunder Laser machines are Class 1 or Class 2, what makes a machine Class 1, how…Public Facing File TestSLM 175 3D Printer User ManaulPreface: This is the user manual for the SLM-175 3D PrinterBackend: RF Tube Warranty ProceduresInternal procedures for handling RF tube warranty swaps, covering Iradion, Coherent, and SPT tubes sent from…
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13Aligning Your Laser BeamStep-by-step guide to aligning the laser beam in a 3-mirror gantry-based Nova laser, covering beam path,…Aeon Mira 7NOTE: THIS MACHINE WAS PURCHASED USED AND IS ASSUMED TO BE A STOCK OFFERING FROM THE USA BASED EQUIPMENT…Mislabeled Lens Cleaner & Lubricating Oil In Some ToolBoxesLabels for lens cleaner and lubricating oil were accidentally swapped in an unknown lot of tool boxes;…Thunder Laser Product Evolution ChangelogGuest Connection For OBS via VDO.ninjaInstructions for Thunder Laser USA–authorized guests to connect via VDO.ninja for live event streaming,…#571 remote session 1- lan com and scan offset issuesThis is a remote session initiated by the support ticket system in reference to bad engraving and distorted…Incorrect PC USB Cable Placements In A Small Number Of MachinesSome Nova machines in Containers #168 and #170 were shipped with an encoder cable instead of the correct PC…ISA International Sign Expo 2023Visit Thunder Laser at Booth 1915, South Level 1, Mandalay Bay Convention Center, Las Vegas, April 12–14,…How to Fix Air Pressure Sensor Signal Interference (Garbled Touch Panel Pop-Ups)Reprogram the barometric pressure sensor's DET detection delay to 100 ms to stop signal interference causing…Machine Warranty Transfer and Extended WarrantyThunder Warranty+ Protect your Business-Critical Thunder Laser with an Equipment Extended Warranty from…Thunder Air Fume ExtractorTHUNDER AIR Thunder Air: Fume Extraction Solution Built for Clean, Safe, and Reliable Production…Solution for RF30w tubesStep-by-step inspection, replacement, and testing processes for RF30w laser tubes, including 100MHz…RF Laser Tube Frequency ExplainedLearn how RF laser tube frequency affects engraving and cutting quality, how to choose the right frequency…