Nova
General
Every General article for the Nova — including guides that apply to every Thunder Laser machine.
257 articlesLightBurn Material Test FileCovers Thunder Laser USA pre-made material test cards and the built-in LightBurn Material Test Generator for…Machine Dimensions: Weights, lengths and widthsPreface: This article cover machine dimensions, crate sizes, and weights. Nova 24* and Mini 60 Reference:…Thunder Laser Main Power RequirementsPreface: This article covers the main power requirements for your Thunder Laser. It is your responsibility to…Nova Series Users ManualThe official Nova Series user manual; note it is Windows and RDWorks centric — Thunder Laser USA also…The Usual Suspects and Preparing For Your 1 Hr. TrainingPreface: The Usual Suspects are the things that most commonly get overlooked or are incorrect that can burn…ThunderCAM Installation ManualPreface: This article covers the installation and setup of a ThunderCam on your Thunder Laser Machine and…Parameter ComparisonPreface: This article covers various cuttings speeds for different materials based on testing. Your specific…Inspecting and Cleaning Nova Series OpticsStep-by-step guide to inspecting and cleaning the optics on Thunder Laser Nova Series machines, including…Thunder Laser Scanning Offset AdjustmentHow to enter scanning offsets in LightBurn for Thunder Laser machines, plus how to find your offsets if you…Do You Need An FFL To Engrave Firearms?Guidance on whether a Federal Firearms License (FFL) is required to engrave firearms, including key reasons…Thunder Laser Machine Preventative Maintenance Checklist - PM ChecklistPreface: Proper care and routine maintenance of the machine will ensure optimal performance over a long…Chiller Diagnostics & Theory Of OperationPreface: This article contains a lot of Chiller related information about troubleshooting, replacing and…S&W CW-5000 Series Chiller User ManualUser manual reference for the S&W CW-5000 Series chiller, covering both the V1 (LED) and V2 (no LED) front…Vector & File Download LinksFree vector files, graphics packs, and download links for Thunder Laser USA clients, including tumbler…Getting Nova Series Machines Through A Standard 30" DoorwayUser Created Video: Thunder Video: The Users Guide section will walk you through 6 steps for learning how to…Nova Series Getting StartedIntroduction: So you just bought a new Thunder Laser? This guide will help get you up and running. We will…Thunder Laser Approved AntifreezeUPDATE: As of November 2022 Thunder Laser China has approved pink RV antifreeze for use in Thunder Laser USA…The Difference Between DC and RF Excited CO2 Laser TubesAn overview of DC excited and RF excited CO2 laser tubes, covering how each works, their key differences, and…Thunder Laser Cooling, Temperature, & Freeze MitigationBest practices, warnings, and strategies for operating Thunder Laser machines in safe temperature ranges,…SAFETY INFO: C02 Laser Radiation, PPE, & Fire SuppressionBasic safety information on CO2 laser radiation hazards, required personal protective equipment (PPE), and…Scheduling Remote Training & Prescribed Support SessionsSign-up links and preparation notes for Thunder Laser USA remote training and support sessions, including…ThunderBolt Desktop Machine 3rd Party Stand and Base OptionsSuggested third-party stand and base options for the ThunderBolt Desktop Laser, including dimensions,…Critical Spare Part Recommendations for NOVA and Nova Plus series machinesRecommended critical spare parts for Thunder Laser Nova and Nova Plus machine series, with links to purchase…Understanding Kerf and Kerf OffsetLearn what kerf is, why it matters for accurate laser cutting, how to measure it, and how to use LightBurn's…Laser Lenses, Optics, and FocusA beginner-level guide covering CO2 laser beam theory, steering mirrors, focusing lenses, and proper optics…How To Adjust The Dual Stage Air AssistStep-by-step guide to adjusting the dual stage air assist on Nova and Odin series Thunder Laser machines,…Can I Cut Vinyl/PVC In A Laser?Cutting PVC or vinyl in a CO2 laser releases toxic hydrochloric acid gas that corrodes machines and endangers…Example Layouts for Work Space Considerations For Nova and Nova Plus Laser MachinesMinimum space requirements and layout diagrams for Nova and Nova Plus laser machines, including floor…Thunder Laser USA Bi-Weekly Tech WebinarJoin the Thunder Laser USA bi-weekly tech webinar every other Thursday from 3:00pm to 4:00pm Central Standard…Nova 24 Stand OptionsA showcase of custom stands Nova 24 owners have built or sourced, including pallet builds, Rockler cart…How to choose the right nozzleLearn the difference between the 2mm and 6mm Nova series laser head nozzles and when to use each for cutting…The Basics Of FocusAn overview of laser focus principles for Thunder Laser Nova Series head assemblies, including autofocus,…Nova and Nova Plus Series Machine Protected Work Paused Alarm MessageExplains the causes and fixes for the "Machine Protected Work Paused" message on Thunder Laser Nova series…Laser Engraver Certifications and ClassesReference guide to laser safety classes and CE/FDA/UL certifications for Thunder Laser and competing…Stepped Focus ToolMark Lazarz, an active Thunder Laser user and owner of markswoodchips.com, developed this focus tool with…Lead-In and Lead-OutCovers the basics of Lead-In and Lead-Out in LightBurn, including settings, usage cases, watchouts, and…Selecting Intelligent or Constant Mode on CW-5000 Series ChillersHow to switch between intelligent and constant temperature control modes on CW-5000 series chillers using the…Thunder Laser USA Beam Buddy HR Head Information & InstructionsOverview of the Thunder Laser USA Beam Buddy High Resolution Head, including exploded assembly, lens…Thunder Laser USA Warranty & Support Transfer InformationOverview of Thunder Laser factory warranty dates, certificates by model year, warranty and support transfer…Finding Information About Your EquipmentManufacturer's Label Location Of the OEM Machine Label The manufacturer's labels can be found as shown below:…Typical 1 Hour Training SessionsThese are some typical 1 Hr. Initial Training Sessions. Thunder Laser USA Support 1 hr. Initial Training…CW-5000AG Wiring DiagramHere is the wiring diagram for the CW 5000 series chillers. A video overview as well as links to important…4" Laser HeadOverview of the 4" laser head for Thunder Laser machines, explaining its advantages over the standard head…Sourcing NON OEM Replacement TubesIf your Thunder Laser is under warranty, you need to use our OEM specified brand and model unless directed by…ThunderCAMs vs. LightBurn & Other USB WebcamsOverview of LightBurn's camera feature for Thunder Laser machines, including which cameras to choose per…Testing/Adjusting Peripheral Systems using The TL TimerPreface: This article covers information about the new TL timers in the V8 and V9 generations. Please use the…Nova and Nova Plus Series X and Y Endstop Tests, Adjustment and ReplacementPreface: The information below will cover testing the X and Y endstops to troubleshoot X or Y axis motion…Complimentary Thunder File Pack 1Thunder Laser USA clients may download a complimentary file pack licensed for personal and commercial use,…Common Focus Lens Failure & ZnSe InfoCovers common ZnSe lens failures for Nova, Odin, and Bolt series lasers, including causes, failure examples,…How to use Print and Cut with the Pass Through on your Thunder Laser Nova Series machineLearn how to prepare your Nova Series machine for Pass Through Print and Cut, including panel removal,…Thunder Laser 2" Head Focus Tool FileSee below for the LightBurn file for the Nova Focus Tool. Be sure to check the scale and power & speed…Thunder Laser Nova Series: Focal Ramp TestLearn how to perform a focal ramp test on the Thunder Laser Nova series to find the perfect focal point for…Thunder Laser Easy Button for Device Profile Imports to get - Offsets, Basic Settings, Additional Settings, and Device Profile SettingsHow to import your Thunder Laser device profile using the supplied USB stick file to configure offsets, basic…Constant Mode Temperature Set Point on CW-5XXX ChillersUnder constant temperature mode, you can manually adjust the temperature of S&A water chiller.Laser Water Coolants & AdditivesA detailed guide to cooling fluids and additives for water-cooled CO2 laser tubes, covering distilled water,…Specialized Training SessionsThunder Laser USA offers one-on-one, 1-hour remote specialized training sessions at $120/hour covering photo…Repacking & Moving Your ThunderBest practices for repacking and moving Thunder Laser gantry-series machines, including securing the head,…Thunder Laser Nova Series: Gaining Extra Clearance With The 4" HeadDo not use autofocus with this lens assembly or any other Thunder or aftermarket lens assembly! Autofocus is…HF-200PE 8 Inch 735 CFM ECO-Watt Mixed-Flow Inline Exhaust FanNOVA 51 & Nova 63 are equipped with HF-200PE, the diameter of exhaust pipe is 200mm (nominal 8").The Russ Sadler Formula For Successful Photo EngravingA deep dive into the Russ Sadler Formula for Successful Photo Engraving, covering dot tests,…Raster vs. Vector ImagesLearn the differences between raster and vector image formats, including their pros, cons, and common file…Nova Series Included PartsLists all parts included in the Nova series toolbox as of April 1, 2024, with photos of each item.Preventing & Recovering From A Head CrashLearn the common causes of laser head crashes and how to recover, including releasing lens tube tension,…How to convert your Laser machine to a higher Wattage Laser Tube between 80, 100 and 130 watts of Power - What all you will needAn overview of parts and reference material needed to convert a Thunder Laser Nova series machine to a higher…Disabling The Safety Interlocks (Door Sensor Checking Board)How to bypass the safety interlocks on Thunder Laser machines, including the location of the Door Flap board…Troubleshooting Ruida Communication IssuesLearn how to troubleshoot hardware-related Ruida controller communication issues by identifying ports,…How to Manually FocusLearn why and how to manually focus your Thunder Laser, including when it's faster or more accurate than…Using Extension Cords With Thunder Laser Nova SeriesGuidelines for selecting the correct extension cord gauge and amperage for Thunder Laser Nova and Nova Plus…Nova Series Overview - Heads, Optics, FocusThis is an overview on the Thunder Laser USA Nova series head, optics, focus, etc... And be sure to have a…CZ-TD550 Exhaust Fan SpecsSpecifications for the CZ-TD550w 250W centrifugal blower fan, including RPM, wattage, airflow, and which…Thunder Laser USA Supply ChainOverview of Thunder Laser USA's supply chain, including hardware inventory locations, software licenses, and…Scanning Offset Value Generation ProcedureHow to generate scanning offset values in LightBurn for Thunder Laser machines, including prerequisite…Head Mounted LightBurn CameraGuide to the LightBurn Head Mount Camera feature (beta, v1.2.00+), covering camera selection, installation,…Nova Series Auto Focus 101Also be sure to see our head overview article: Nova Series Overview - Heads, Optics, FocusHow to setup your Nova laser cutter 2020 VideoExtending The ChillerComponents and purchase links needed to extend chiller-to-laser connections by approximately two meters,…Adding Wireless Capability To Thunder Laser DSPsLegacy reference guide for adding Wi-Fi connectivity to Ruida DSP-based Thunder Laser engravers using an Asus…ThunderCam Focusing the Image and Proper SetupStep-by-step guide to focusing and setting up your ThunderCam or built-in camera for the best image before…Dot Test-2" vs. Thunder HR vs. US-HR (Beam Buddy)Visual dot test comparison of the Stock 2" head, Stock Thunder Laser HR head, and USA Beam Buddy HR head,…Used Thunder Laser Inspection & ValuationA guide for inspecting and valuing a used Thunder Laser machine, covering hardware identification, condition…Tips and tricks for using the Job Origin and Start From in Lightburn with your Thunder Laser Nova, Odin and Bolt Series LaserA complete guide to understanding Job Origin and Start From options in LightBurn, including the green square,…Stock Nova Series Air Assist PumpThis stock air pump outputs about 5psi at 4.23 cfm. The cali air 8010 can output 90psi at 2.2cfm, for…Frosty Acrylic And FlashbackLearn why laser-cut acrylic develops a frosted edge or flashback marks, and how to adjust air, power, and bed…What to expect when purchasing a refurbished Thunder LaserLearn what to expect when buying a refurbished or used refurbished Thunder Laser, including warranty, what is…85 and 120 FOV LB Cam Lens Correction ValuesTHIS INSTRUCTION IS NOT NEEDED IF THE 4KW-120 and 4KW-85 PRESETS ARE IN LIGHTBURN. Exports Attached PLEASE…Laser Terms GlossaryA comprehensive glossary of laser terminology covering optics, cutting, engraving, hardware, and software…Nova Series CW5000 and CW5200 Chiller Maintenance for changing water and cleaning filtersInstructions for maintaining the CW-5000 or CW-5200 chiller on Nova Series lasers, including water changes…Crash Course - Photos In LightBurnThis is a recorded webinar of Chris Locascio going over preparing a photo in LightBurn. The LightBurn file,…Leadshine HBS57We use the 573HBM20-L-1000 with driver CL1-507-3LS on newer (around May 2020) 51 and 63 models. and the…SAFETY INFO: FIBER Laser Radiation, PPE, & Fire SuppressionBasic safety information covering laser radiation hazards, personal protective equipment, and fire…Exhaust System Changes Q3 2021All Thunder Laser USA machines now ship with quiet inline axial fans; Nova 51 and 63 have upgraded 8" exhaust…Plug Strips & Surge ProtectorsA guide to the quality and performance differences of a generic surge protector strip versus a proper line…Nova Series Honeycomb bed size vs the working space of the laser visualizationExplains the difference between the Nova series honeycomb bed size and the actual laser working space,…Eliminating The LPSU Opto-Isolator Board on Nova Glass Tube MachinesHow to identify your Nova machine's Opto-Isolator board version and bypass it by rewiring the LPSU connector,…Four Inch 4" Laser Head Assembly and breakdown of Lens, Extension and Cone installAssembly diagram and instructions for the Thunder Laser 4" laser head, including correct lens, extension, and…Connecting To Controller Message on Ruida HMITroubleshoot the "Connecting to Controller" message on a Ruida DSP laser control screen, including HMI…Moving A Thunder Nova 35-100 Into A BasementRF Excited CO2 Laser TubesOverview of how RF excited, air-cooled metal CO2 laser tubes work in Thunder Laser Nova and Odin series…Dust Cover For 100w & 130w SPT TubesExplains the optional dust prevention sleeve for Nova series machines with 100W and 130W SPT tubes, including…S&A CW-3000 Passive Chiller User ManualPlease see attachmentThunder Laser Beam Spot Size based on Tube and Source Wattage This data is assuming all stock machines with proper optics/alignment/focus... etc...dot size will also…Nova and Nova Plus Series BeltsPreface: This article covers Nova Series Belts for the Z, Y and Z axes. How to read a Belt Part Number: (Note…DC Excited CO2 Laser TubesAn overview of how DC excited, water-cooled glass CO2 laser tubes work, including tube construction, striking…How to Clean Your Honeycomb BedOverview of methods and recommended products for cleaning your laser honeycomb bed, including degreaser…Best Practices for using Auto Focus on a Nova Series MachineBest practices for using Auto Focus on Nova Series machines, including when not to use it, constraints,…How To Use A MultimeterA guide on how to use a multimeter safely with Thunder Laser equipment, covering AC/DC voltage testing and…Loose Optic Presents As Mechanical Backlash And/Or Offset IssueA loose mirror or focus lens can mimic mechanical backlash or scanning offset problems; this article explains…S&W CW-5000 Series Chiller Maintenance ManualS&W CW-5000 Series Chiller Maintenance ManualNova Series Beam Combiner OrientationHow to correctly orient the beam combiner on Nova series laser machines, including the directional arrow…ThunderCam No Longer Utilizing Official LightBurn Mounts & CamsFrom April 2022, Thunder Laser USA's ThunderCAM kits no longer include official LightBurn OEM components,…CW-5xxx Series Chiller Alarm ConnectionsHow to connect the CW-5xxx series water chiller alarm output to a laser power supply or Ruida controller to…Important Unboxing Considerations (Nova 63 only)Step-by-step guidance and real-user tips for safely offloading and uncrating the Nova 63 laser, including…Leadshine 573HBM20 Series EZ ServoOverview of the Leadshine 573HBM20 EZ Servo motors and drivers used on Thunder Laser Nova 35, 51, and 63…The Machine Beeps ContinuouslyProblem description: You can hear a beep continuously that comes from the indicates light, even if the…LightBurn BridgeLinks to OEM documentation, the LightBurn Bridge kit, and DIY assembly resources for using LightBurn Bridge…Fire Risk - Never Leave Your Machine UnattendedWe hear it all the time, don't run the laser unless you are monitoring it. NOTE: This machine did not have a…The Difference Between Control Software and Design SoftwareExplains the distinction between laser control software (such as LightBurn for Ruida DSPs) and design…Calibrate the Z Axis Honeycomb TravelStep-by-step guide to calibrating Z axis honeycomb travel on Thunder Laser machines using measurements and…How To Unpack The Nova CrateIMPORTANT PLEASE OBSERVE THESE PRECAUTIONS: Preventing Adjustable Foot Damage on Nova Series Machines…Leadshine CL1-507-3LS1. Electrical Information Reference number CL1-507 Minimum Typical value Max unit Continuous output current 3…SPT RF Tube and Fan Control Board Ports and LED Indicators for TroubleshootingHigh-level technical reference for SPT RF Tube Fan Control Board port designations, LED indicators, wiring…Machine Hardware IdentificationVisual reference guide identifying key hardware components and control panels on Nova 24, Nova 35, and Nova…Sourcing OEM Thunder Replacement Laser Tubes for your Nova Laser MachineThings to know: If your Thunder Laser is under warranty, you need to use our OEM specified brand and model…Why Laser Power Supplies FailDC excited glass tube laser power supplies are high-energy consumables that can fail due to voltage stress,…Understanding 20A Plug - 15A Receptacle IncompatibilityThe full resolution PDF is attached at the end of the articleRe-Wire Fan to come on with Laser and Chiller with Chiller SwitchInstructions for rewiring an inline exhaust fan to activate with the Laser Switch and providing direct power…Removing the Honeycomb BedLearn how to safely remove the honeycomb bed for access to the blade system and preventative maintenance on…Plug Adapters for External Exhaust Fans and Stock CompressorCovers the plugs, sockets, and adapters used for the stock exhaust fan and air pump power connections on…Contactor Function Check & RemovalContactor Function Check Testing continuity between the contactor and the LPSU How to Remove the ContactorHow to clean and lubricate the Rails and Z Bed Screws on your Thunder Laser Nova Series machineGuide for cleaning and lubricating the mechanical rails, rods, and Z-screws on Nova Series laser machines…Chiller Power Cord Intermittent ConnectionTroubleshoot and resolve intermittent or complete chiller power loss caused by the rear power connector not…Thunder Laser Working Space Comparison for Gantry Laser (Nova, Odin and Bolt) for X Y and Z AxesVisual comparison of X, Y, and Z working space dimensions for Thunder Laser gantry lasers (Nova, Odin, and…Nova Series Chiller ConnectionsCovers the standard water and alarm connections from the chiller to the machine for a Nova series laser,…Thunder Galvo Lasers: The Usual Suspects and Preparing for your 1 Hour TrainingPreface: The Usual Suspects are the things that most commonly get overlooked or are incorrect that can burn…DM556 DriverOverview of the DM556 fully digital stepping driver, including its features, capabilities, and advantages…Banding and Plasma Arc Issues and Striking VoltageExplains how striking voltage thresholds in DC excited CO2 laser tubes cause banding and plasma arc fan-out…Best Practices For Utilizing Remote SupportGuidelines for how Thunder Laser USA customers should navigate support resources and submit issues…Nova 24 Reviews, Overviews, Unboxings, and InfoRobert Kofoed made a 2 part review of his thunder laser: Mark Lazarz has a blog post on his Nova 24 (Click…Nova Series DSP TL Timer Mid 2020 Block Diagram v8.3Block diagram for the Nova Series DSP TL Timer v8.3 and FLAP v4.1, covering Nova 24, Nova 35, Nova 51, and…Thunder Laser USA 1st Run WorkflowsThese are some recorded !st time projects we have done with new clients. These can get kind of long but…How to adjust the jog and frame speeds on your Thunder Laser Nova, Odin and Bolt machinesLearn how to adjust the framing and jog speed on gantry-style Thunder Laser machines, covering LightBurn, GT5…Unboxing of Thunder NovaNova Series DSP TL Timer Mid 2022 Block Diagram v8.4Block diagram reference for the Nova Series DSP TL Timer v8.4, covering main power control and control signal…Thunder Laser USA E-Commerce Website to buy spares and replacements PartsClick the image below to visit the Thunder Laser USA E-commerce website:Nova Series MirrorsLearn how to identify and care for Nova Series MO vs. Si mirrors, including weight differences, visual cues,…Is It Hard To Run A Thunder Laser?A quick demonstration of how easy it is to import files, design in LightBurn, and complete a project from…Thunder Laser Uninterruptible Power Supply GuideGuide to selecting and sizing a UPS for Thunder Laser machines, including wattage recommendations by model…DM860 DriverTechnical reference for the DM860 stepper drive, covering features and full specifications including voltage,…Updating The Firmware - DO NOT DO THIS UNLESS INSTRUCTEDInstructions for updating Thunder Laser firmware — do not perform unless directed by Thunder Laser USA…ThunderCAM Preset Lens Correction in LightBurnTHE CAM FIELD OF VIEW HAS CHANGED. USE THE 85 or 120 FOR CURRENT LB CAMS:85 and 120 FOV LB Cam Lens…Fiber vs. MOPAExplains the key differences between Q-switched fiber and MOPA laser sources, including why MOPA offers wider…Why Safety Data Sheets are Important and How to Read ThemLearn what a Safety Data Sheet (SDS) is, why it matters for laser processing, and how to read its 16…Nova Series Laser Machine Components and DescriptionsPreface: This article covers some of the major components of the Nova Laser Machines Laser Head Assembly:…Thunder Laser Logistics And Delivery DebunkedExplains Thunder Laser USA's lead times, order of delivery, and carrier delivery issues to help customers and…Extend Space Required based on Engraving Layer Speed for stock NOVA series LasersReference charts showing the estimated extend space required on both sides of engraved artwork based on…Estimating Power Output Without A Laser Power MeterHow to estimate your CO2 laser's power output using the included acrylic square to find the fastest…How Loud Are Thunder Lasers?Informal SPL measurements of a Thunder Laser Nova 35 80W during power-up, idle, and full operation, plus fan…Problematic Machine DeliveriesProblematic Machine Deliveries This information does not typically apply to any of our equipment except the…How to install the locating pin of the honeycombStep-by-step instructions for installing locating/fixing pins on a honeycomb bed, including tools needed and…Linear Bearings vs. Thunder Roller BearingsCompares exposed and unexposed linear guide systems to Thunder Nova's sealed self-lubricating U-groove roller…Legacy Thundercam InstallationIf you recently purchased a new ThunderCam kit, you should follow the instructions here instead: ThunderCAM…Nova 51 vs. Glowforge Time Comparison by Spin CustomsDarryl Aspin of Spin Customs compares engraving speed on the Thunder Nova 51 vs. Glowforge, running the same…Additional Steps For Mac Users to allow Remote Support SessionsStep-by-step instructions for Mac users to configure Accessibility and Screen Recording permissions required…Recommended Testing & Maintenance EquipmentOverview of recommended multimeters and test kits for troubleshooting Thunder Laser machines, including…Rotate Mode Disables Absolute CoordinatesHow to resolve the "Rotate mode disables absolute cs" message on the HMI when running a rotary job in…The Heat Sensor In ActionThis Information and media is used with the express permission of the owner of this machine. Bound to happen…Thunder Laser Chiller Alarm Interconnect SpecificationsPinout and relay matrix diagrams for the GX-12-3 and GX-16-3 aviation DIN connectors used in the Thunder…Thunder Laser USA Machine Review VideosYou can find our other awesome reviews here: Trustpilot Facebook GoogleSPT Glass DC CO2 Laser Tube ManualPlease see attachedLeadshine iST57-10Leadshine's iSS series hybrid servos are highly integrated closed-loop stepper systems. An iSS integrated…How To Properly Use The Thunder Laser Power MeterInstructions for using the Thunder Laser power meter, including safety, operation steps, precautions,…Preventing Adjustable Foot Damage on Nova Series MachinesLearn how to prevent damage to the adjustable leveling feet on Nova 35, 51, and 63 machines during unboxing,…Aurora vs Nova and Odin Rotary Port WiringExplains how rotary wiring differs between Aurora 1.0 and Nova (7pin), Odin, Bolt, and Aurora 2.0 machines,…Air Pressure Sensors Manuals and Technical DataPreface: This article covers the Airtac , SMC , and YHDA air pressure sensors that were installed in and…DC 80 & 100W Power Output Variances By Firmware LevelMORE ON MACHINE DIFFERENCES BY FIRMWARE HERE: Nova Series Firmware V8.07.59 or less C100-SPT CO2 Glass tube…July 1, 2020 Nova Series ChangesOverview of four gradual hardware changes implemented on Nova series machines starting July 1, 2020,…Nova Series DSP TL Timer V8 2019 Block DiagramBlock diagram for the Nova Series DSP TL Timer V8 (2019), with a note pointing to the current v8.4 version…Nova Series Screws Securing Some DoorsThis info, and more, is detailed in the Nova Series User's Manual. The information below are except from the…Terms and Conditions for Creating Samples for Customers Interested in Purchasing a Thunder LaserTerms and conditions covering the procedure, basics, turnaround time, intellectual property, shipping, and…Electrical Noise, Ground Loops, and USB CommunicationExplains how ground loops and electrical line noise affect laser engravers and USB communication, with…How to Install TL Auto Focus Software on a Mac ComputerStep-by-step instructions for installing the TL Auto Focus software (autofocus.app) and its CH34xVCPDriver on…High Resistance/Loose Connections and TerminationsExamples and explanation of thermal damage caused by loose or corroded electrical connections and…Z Axis Motion Control ChangesFor the Z axis, we gradually changed the Z axis motion system to only one bigger motor for Nova 35\51\63…CW-5000 Series v1 and v2 Chiller DifferencesExplains the key differences between v1 and v2 CW-5000 series Teyu (S&A) chillers, including front panel…Identifying Counterfeit S&A ChillersThunder Laser USA ships only genuine S&A chillers; this article explains how to identify counterfeit TEYU…Nova Series v8 AC Power Overview and DiagnosticsHere is the TL Timer V8.3) block diagram Nova Series DSP TL Timer Mid 2020 Block Diagram v8.3 Here is the v8…Attenuating The Beeper In GT5 Controller (HMI)Learn how to reduce or eliminate the beeper noise on the GT5 HMI controller, either via the controller screen…Nova Series DSP TL Timer Manual v3Nova Series DSP TL Timer Manual v3Manually Focusing When Using The Pass-throughX and Y Sensor Flag Deformation Can Cause Erratic Motion Control & Crasheshere is how to test: X and Y Endstop Tests Reasons: 1. The machine fails to reset successfully after you turn…DC vs RF vs Fiber Deep Engrave Resolution On StoneTHIS DOCUMENT IS IN PROCESS. CHECK BACK OFTEN! This was my first time using the multi-cam 'live production'…Checking The Main Power CordThunder Warranty+ Program for New Machine PurchasesAdding Thunder Warranty+ Program to your Thunder Laser equipment may help you save money on costly parts…Corporate, Government, Education, & Industry ComplianceEducational resource on laser safety compliance standards, OSHA regulations, and example documentation for…IT Considerations for using a Thunder Laser in a work or school environmentKey IT topics to address before installing a Thunder Laser in a managed work or school environment, including…How to Replace a Nova Z Axis BeltStep-by-step instructions for removing and installing the Z axis belt on Nova series laser machines,…Nova Series Head Assembly Exploded Parts Diagramclick image to enlarge 01 02 03 04 05 06 07 08 09 10 Lens Tube Outer Stop Ring - NOT PICTURED 11 12Nova Series Coolant CapacitiesAccording to the S&W CW-5000 Series Chiller User Manual, the CW-5000 series chillers have a reservoir…Required Information For OEM Warranty ConditionsDetails the specific information and imagery required by OEM manufacturers to process warranty claims for…CVD518BR-K Driver5-phase, fully digital microstepping driver, CVK Series Accepts 2-phase Pulse Input Signals 16 Motor…August 2022 ChangesAdd a Blow Ball to Toolbox Upgrade with two extra crosbeam to fix the blade table Upgrade to Si reflective…How to Test the RF Tube and Fan BoardStep-by-step guide to testing RF tube and fan board signal using a multimeter and jumper wire, including door…Nova Series Drag Chain SpecsThe drag chain in your Nova series machine will vary by location and machine model. There are 3 separate…Nova Series MYJG Laser Power Supply LPSU ManualSee the attached PDF.Thunder S&A 5000 Series V1 & V2 Cooling Fan Replacement ProcedureStep-by-step procedure for replacing the cooling fans in Thunder S&A 5000 Series V1 and V2 chillers,…3DM580 DriverOverview of the 3DM580 stepper motor driver, including features and electrical specifications for Thunder…Typical 30 Minute Remote Support SessionsSplicing In a 3rd Party Red Dot Power SourceInstructions for adding an alternate 5V DC power source for the Nova red dot module using a step-down buck…Adding Manual Interior Illumination ControlStep-by-step tutorial for adding a magnetic reed switch to control interior lighting on Odin (and Nova)…Optical Autofocus Sensor Array Wiring Breakdownwiring diagram: https://support.thunderlaserusa.com/portal/en/kb/articles/nova-series-dsp-tl-timer-mid-2020-bl…Nova Series DSP TL Timer V5 Block DiagramPlease see attached:RJ2S-CL-D24 Relay Specifications for Exhaust, Air Assist, Rotary and Door relayTechnical specifications for the IDEC RJ2S-CL-D24 relay used to power peripherals on Thunder Laser machines,…Nova Series DSP TL Timer V6 Block DiagramNova Series DSP TL Timer V6 Block Diagram573S20 MotorFeatures: 3 phase 1.2° stepping angle Standard NEMA 23 dimensions Holding toque of 1.5 Nm (212 oz-in) High…Diagnosing and Fixing a Nova Series machine that was powered by 220v instead of 110v ACHow to identify signs of 220v damage on a Nova Series laser, check which components failed, and find…Thunder Laser USA Zoho Remote Join WIth Session IDPKP544N18A2 MotorThis is used as a X axis motor for the Bolt and Odin series machines The PKP Series high-performance stepper…86CM45 MotorSpecifications for the 86CM45 stepper motor, a 2-phase NEMA 34 motor with 4.5 N.m holding torque used in…SPT Tube Electrode/Post Termination Anomaly D57CM31-0-S30 MotorPKP544MN18B MotorThis is used as a Y axis motor for the Bolt and Odin series machines. The PKP Series high-performance stepper…Door Safety System information for sensors and flap boardPreface: This article covers information about the Door Safety systems found on various Thunder Laser…Nova 63 Stock 2" Head - Change In Lengthmore to followChinese Lasers and 'US Standard' Wiring Myths DispelledAn overview of Chinese laser wiring concerns, how low-end vs. high-end machines differ, and how Thunder Laser…Free CNC Router Template Files – Cut on a Thunder LaserDownload free tileable CNC router template files (.lbrn2, .f3d, .dxf) designed and cut by Pete using a…How to Help Us Troubleshoot Your Machine FasterThe key information to include when contacting Thunder Laser USA support, so we can diagnose your issue as…Can I Upgrade My Glass Tube Nova/Mars/Mini to an RF Tube?Yes, the swap is possible, but Thunder Laser USA does not support it. Learn why and what's involved before…3DM580S DriverReference specs and OEM information for the 3DM580S stepper driver used in Thunder Laser machines.DM5-432A DriverSpecifications and reference information for the DM5-432A stepper driver used on the Bolt X and Y axes…Live 1:1 Phone Consultation with a Thunder Laser USA TechBook a paid, scheduled live phone call with a Thunder Laser USA technician — available in 15, 30, or…Iradion RF Tube and Fan Control Board: Ports, Wiring, and LED IndicatorsReference guide for Iradion RF tube signal wiring, LED status indicators, and fan board lights on Thunder…Motor and Driver Combinations by Series for Thunder Gantry LasersPreface: The below tables show the motor and driver combinations for the current series machines. Older…Current Supported software versions for Thunder Laser Tech SupportThe following are the highest revisions that Thunder Laser USA currently supports. If you are experiencing…3DM580S 3 Phase Stepper Driver Technical InformationPreface: This is a collection of data for the Driver. The DM series consists of stepper drives adopting…Live 1:1 Video Consultation with a Thunder Laser USA TechThunder Laser USA offers scheduled live video support sessions (30 or 60 minutes) as a paid premium service…425CM03-LN and 425CM03-SZ-LN 5 Phase Stepper Motor InformationReference information for the 5 Phase Stepper motors used on Bolt Series machines, including model…Update the firmware of the WIFI CardStep-by-step instructions for reflashing the WIFI card firmware on Thunder Laser machines, including required…Getting Started Guide - Nova SeriesA step-by-step guide for Nova Series laser owners covering pre-arrival preparation, machine setup, LightBurn…Thunder Laser USA Windows Network Configuration and Troubleshooting ToolOverview of the Windows Network Configuration and Troubleshooting Tool (v1.12) for Thunder Laser machines,…RF Tube Shutter Bypass ProcedureStep-by-step guide to temporarily removing the laser shutter on Class I Bolt and Titan series machines for…Machine Comparison MatrixA community-compiled comparison matrix of Thunder Laser machines, shared for informational purposes; see the…Thunder Laser Heat Sensor InformationReference guide for the Thunder Laser Heat Sensor V3.0, covering dimensions, interface descriptions, and…Thunder Laser X20 Desktop Machine 3rd Party Stand and Base OptionsSuggested third-party stand and table options for the Thunder Laser X20 30W desktop laser, including…Typical 1 Hour Training for Thunder Laser DSP Controlled CO2 Gantry MachinesOverview of the scope, prerequisites, and workflow for a 1-hour remote training session for Thunder Laser…RF Tube- Change from Pre-Ignition to no pre-ignition⚠ STOP — READ BEFORE PROCEEDING This procedure changes protected vendor-level laser settings, and the…Aeon Mira 7A detailed build quality and functionality comparison between the Aeon Mira 7 60W CO2 laser and Thunder Laser…Testing NOVA35 and ODIN32 for Banding Issue - ABSTest settings and results for diagnosing banding/fill stripe issues on the ODIN32 and NOVA35 laser engravers…Thunder Laser Standards and Quality ControlOverview of Thunder Laser China's manufacturing standards, QC specifications, and the engineering differences…What Happens If you Have Machine Damage Upon DeliveryLearn how Thunder Laser USA handles machines damaged in transit, from sending replacement parts to the rare…Power Output Anomaly: Line (Vector) vs Engrave (Raster)Explains why DC excited CO2 laser tubes produce different power output between Fill (raster) and Line…Power Output Anomaly: Line (Vector) vs Engrave (Raster)Explains the power output anomaly between Fill (Raster) and Line (Vector) layers on DC excited CO2 laser…Testing EPILOG and GCC for Banding Issue - AcrylicA comparative test of vector fill banding on acrylic using EPILOG and GCC-E200 laser engravers, examining…Thunder Laser Class I Machine ConsiderationsA discussion of which Thunder Laser machines are Class I capable, what makes them Class I, how that…Understanding Speed Units: Why Your Software and Your Machine Show Different NumbersOverview Your Thunder Laser machine always runs at a speed measured in millimeters per second (mm/s). That…Class II and Class I Thunder LasersExplains which Thunder Laser machines are Class 1 or Class 2, what makes a machine Class 1, how…SLM 175 3D Printer User ManaulPreface: This is the user manual for the SLM-175 3D PrinterWhere can I find my offsets, Lightburn Device profile, Lightburn License Key or my USB stick files
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